B29C48/275

PROCESS FOR THE PREPARATION OF POLYPROPYLENES FROM WASTE PLASTIC FEEDSTOCKS

The present invention relates to a process for the production of propylene-based polymers from waste plastics feedstocks comprising the steps in this order of: (a) providing a hydrocarbon stream A obtained by hydrotreatment of a pyrolysis oil produced from a waste plastics feedstock; (b) optionally providing a hydrocarbon stream B; (c) supplying a feed C comprising a fraction of the hydrocarbon stream A and optionally a fraction of the hydrocarbon stream B to a thermal cracker furnace comprising cracking coil(s); (d) performing a thermal cracking operation in the presence of steam to obtain a cracked hydrocarbon stream D; (e) supplying the cracked hydrocarbon stream D to a separation unit; (f) performing a separation operation in the separation unit to obtain a product stream E comprising propylene; (g) supplying the product stream E to a polymerisation reactor; and (h) performing a polymerisation reaction in the polymerisation reactor to obtain an propylene-based polymer; wherein in step (d): • the coil outlet temperature is ≥800 and ≤850° C., preferably ≥805 and ≤835° C.; and • the weight ratio of steam to feed C is >0.3 and <0.8.

Modular pipe formation apparatus
11141900 · 2021-10-12 · ·

A modular plastic pipe formation apparatus to extrude plastic pipe is disclosed and includes a plurality of modules each having a transportable container and at least one component of the pipe formation apparatus located therein. The plurality of modules are aligned in a predetermined manner during formation of plastic pipe with the components aligned for pipe extrusion. The apparatus may also include a closed circuit fluid cooling system to provide cooling fluid to some of modules to cool the pipe being formed, the cooling circuit may flows in a counter direction to the direction of pipe forming in the pipe formation apparatus.

Systems and methods for manufacturing bulked continuous filament from colored recycled PET
11840039 · 2023-12-12 · ·

A system comprising: (1) a grinding unit configured to receive and grind recycled PET bottles into a group of polymer flakes comprising up to about ten percent colored polymer flakes and balance substantially clear polymer flakes; (2) a washing unit configured to wash the group of polymer flakes; and (3) an extruder configured to extrude material in a plurality of different extrusion streams. The extruder may be further configured to: (1) receive a concentrate-polymer mixture comprising a mixture of the polymer flakes and a color concentrate; (2) melt the concentrate-polymer mixture to produce a polymer melt; (3) reduce a pressure within the extruder; and (4) pass the polymer melt through the extruder so that the polymer melt is divided into the plurality of extrusion streams. The system may then filter the polymer melt through at least one filter and form the polymer melt into bulked continuous carpet filament.

METHOD FOR MANUFACTURING RENEWABLE FILM AND PRODUCTS

A method of manufacturing a film includes forming a blend containing a renewable content starch, a renewable content mineral, and polyethylene, operating a mass flow hopper to maintain a consistent mass flow rate of the blend to a feed throat of an extruder, and operating the extruder with a screw speed and melt temperature based on the amount by weight of the starch and mineral within the blend. The melt is passed through a screen pack with a mesh rating based on the amount by weight of the starch and mineral within the blend, is passed through a die, and is cooled into a film. The film is nipped to a gauge such that the film can be formed into a bag.

Methods for manufacturing bulked continuous filament from colored recycled PET
11007673 · 2021-05-18 · ·

A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) adding one or more color concentrates to the flakes; (E) passing the group of flakes through an extrusion system while maintaining the pressure within the extrusion system below about 25 millibars; (F) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (G) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.

Method of producing film, method of producing separator, and method of producing plasticizer

A method of producing a film in accordance with an aspect of the present invention includes: a first kneading and forming step of forming a composition obtained by kneading a polyolefin resin and a plasticizer; a stretching step of stretching the composition; a composition cleaning step of immersing the composition in a cleaning solvent and removing the plasticizer; a separation step of separating, from the cleaning solvent which has been used in the cleaning step, the plasticizer which has been eluted in the cleaning solvent; and a second kneading and forming step of forming a composition obtained by kneading a polyolefin resin and the plasticizer which has been separated in the separation step.

Plant and method for the online recovery of trimmings in extrusion lines of film made of plastic material
20210078208 · 2021-03-18 ·

A plant and method for the online recovery of trimmings generated in an extrusion line of a plastic film includes a cutting apparatus configured to cut side portions, also called trimmings, from the plastic film made leaving a forming apparatus of the plastic film; a conveying apparatus, positioned downstream of the cutting apparatus, that conveys the trimmings; an extruder for treatment of the trimmings; and an apparatus dosing and feeding granules for forming the plastic film made in the extruder, the extruder and the apparatus dosing and feeding the granules being positioned upstream of the forming device. An apparatus for pre-treatment of the trimmings is provided at the inlet of the extruder and includes a shredder positioned coaxially with respect to the extruder.

TREATING POWDER COATING PAINT WASTE MATERIAL FOR RECYCLING, METHODS FOR SAME, AND USE THEREOF

A method for recycling powdered paint waste is provided in which, the powdered paint waste is being treated with the aid of a reactant in such a way that its adhesion to surfaces and especially to metal surfaces is reduced or eliminated. The treatment of the powdered paint waste allows the powdered paint waste to be additionally processed under the influence of heat and to use it as a starting material in various recycling processes or in other processes.

Extrusion device and extrusion method that produces a plastic film

An extrusion device that produces plastic film includes at least two feed units that feed feedstock to an extruder, wherein each feed unit has at least one discharge opening including a discharge closure to open and close the discharge opening, and a container interface that reversibly fastens a discharge container that accommodates feedstock discharged from the respective feed unit.

Heat-insulating shroud for facilitating temperature control of a heated device or product
10786938 · 2020-09-29 · ·

A heat-insulating shroud for facilitating temperature control of a heated article includes a flexible cover, made from a heat-insulating material, for covering a surface of the heated article, at least one air inlet defined in a first section of the flexible cover, and at least one air outlet defined in a second section of the flexible cover. In a cooling mode of operation, the flexible cover defines an air channel over the surface of the heated article for channeling an air stream from the air inlet(s) over the surface of the heated article towards the air outlet(s). The channeling of the air stream facilitates cooling the heated article. In a heat-conservation mode of operation, the flexible cover of heat-insulating material insulates the heated article from heat loss. Each air outlet may have a closure that opens during the cooling mode of operation and closes during the heat-conservation mode of operation.