B29C48/36

METHOD FOR PELLETIZING SINGLE USE PLASTIC AND POST CONSUMER RECYCLE MATERIALS

A method comprising: resizing Post Consumer Recycle (PCR) material and Post Commercial/Post Industrial material to 270 mesh particles; mixing the resized material into a homogeneous blend, wherein the blend comprises at least 10% Post Consumer Recycle (PCR) material and at least 10% Post Commercial/Post Industrial material; heating the homogeneous blend to a temperature greater than 110 F.; extruding the homogeneous blend through an orifice between 2.0 mm and 10.0 mm in diameter to form a rope; and cutting the rope into pellets at least 5.0 mm in length. A pellet comprising: at least 10% Post Consumer Recycle (PCR) material and at least 10% Post Commercial/Post Industrial material; and having a diameter between 2.0 mm and 15.0 mm and a length of between 2.0 mm and 25.0 mm.

A Variable Flow Recyclable Material Extrusion System and Method
20260115989 · 2026-04-30 ·

An extrusion system and method for manipulating and converting a recyclable multiphase material and producing a relatively uniform and homogenous output compounded product with predetermined composition of extruded materials.

A Variable Flow Recyclable Material Extrusion System and Method
20260115989 · 2026-04-30 ·

An extrusion system and method for manipulating and converting a recyclable multiphase material and producing a relatively uniform and homogenous output compounded product with predetermined composition of extruded materials.