B29C48/92

Combined rolling and extruding method and the device for performing the same

A method for combined rolling and extruding of cast billet is proposed. When implementing the method for combined rolling and extruding of metals or alloys, a cast billet with a predetermined temperature is fed to the working gauge, in which it is rolled and then to the die, through which the cast billet is extruded. When the cast billet is fed into the working gauge, a cladding layer of metal or alloy is created on the surfaces of the rolls by extruding the cast billet through the gaps formed between the surfaces of the rolls and the die. This invention makes it possible to improve the quality of the resulting products, as well as to increase the efficiency of the process as a whole.

Polymer optical fiber with tunable, hydrolytically stable overcladding

A polymer optical fiber is provided which shows improved hydrolytic stability. This fiber comprises a polymeric optical core and cladding layer, surrounded by a polymeric overcladding layer which comprises a miscible blend of one or more hydrolytically stable amorphous polymers. By varying the ratios of the component polymers in the overcladding blend, the glass transition temperature and the coefficient of thermal expansion of the overcladding layer may be tuned to optimize the attenuation and bandwidth of the plastic optical fiber.

MEASURING ARRANGEMENT AND METHOD FOR DETERMINING PROPERTIES OF A MATERIAL TO BE EXTRUDED WHILE A SCREW-EXTRUSION PROCESS IS BEING CARRIED OUT
20230011838 · 2023-01-12 ·

In a measuring arrangement for determining properties of a material to be extruded while an extrusion process is being carried out in an extruder, at least one extruder screw is rotatably mounted in a tubular guide in a barrel and is connected to a rotary drive. Material to be extruded is fed to the tubular guide at one end and is removed as finish-extruded material at an oppositely arranged discharge. Arranged at measuring positions at predeterminable defined intervals on the wall of the tubular guide along the longitudinal axis of the extruder screw are multiple first sound transducers, which are designed for the detection of sound waves that are generated during the extrusion process by the extrusion process as process noises and/or are emitted by a second sound transducer, arranged at one end of the tubular guide, in the direction of the longitudinal axis of the extruder screw and into the material to be extruded that is conveyed through a mixing chamber present in the tubular guide.

MEASURING ARRANGEMENT AND METHOD FOR DETERMINING PROPERTIES OF A MATERIAL TO BE EXTRUDED WHILE A SCREW-EXTRUSION PROCESS IS BEING CARRIED OUT
20230011838 · 2023-01-12 ·

In a measuring arrangement for determining properties of a material to be extruded while an extrusion process is being carried out in an extruder, at least one extruder screw is rotatably mounted in a tubular guide in a barrel and is connected to a rotary drive. Material to be extruded is fed to the tubular guide at one end and is removed as finish-extruded material at an oppositely arranged discharge. Arranged at measuring positions at predeterminable defined intervals on the wall of the tubular guide along the longitudinal axis of the extruder screw are multiple first sound transducers, which are designed for the detection of sound waves that are generated during the extrusion process by the extrusion process as process noises and/or are emitted by a second sound transducer, arranged at one end of the tubular guide, in the direction of the longitudinal axis of the extruder screw and into the material to be extruded that is conveyed through a mixing chamber present in the tubular guide.

FILAMENT FOR EXTRUSION-BASED ADDITIVE MANUFACTURING SYSTEM
20180001585 · 2018-01-04 ·

A filament is fed to an extrusion head. The filament has a semi-crystalline polymeric reinforcement portion and a polymeric matrix portion. The reinforcement and matrix portions run continuously along a length of the filament. The reinforcement portion has a higher melting point and a higher crystallinity than the matrix portion. The temperature of the filament is raised in the extrusion head above the melting point of the matrix portion but below the melting point of the reinforcement portion so that the matrix portion of the filament melts within the extrusion head, thereby forming a partially molten filament within the extrusion head. The partially molten filament is extruded from the extrusion head onto a substrate, the reinforcement portion of the partially molten filament remaining in a semi-crystalline state as it is extruded from the extrusion head. Relative movement is generated between the extrusion head and the substrate as the partially molten filament is extruded onto the substrate in order to form an extruded line on the substrate. The matrix portion of the extruded line solidifies after the extruded line has been formed on the substrate.

CONTINUOUS FLOW DRYER FOR TREATING BULK MATERIAL
20180003439 · 2018-01-04 ·

A continuous flow dryer system according to various embodiments can include a source for supplying a material to be treated having a high moisture content, such as a distiller wet grain, a profile screw compression dryer, a profile screw, and a drive coupled to the profile screw for axially rotating the profile screw. The profile screw compression dryer includes an inlet for receiving the material for drying, which is fed therein in a controlled manner. The profile screw is provided within the housing of the dryer. The profile screw has a diameter that increases in dimension in a direction away from the inlet for increasing the compressive force applied to the material to assist with drying as the profile screw rotates and moves the material longitudinally along the profile screw to produce a final product, for example, a distiller dried grain for use as an animal feed.

METHODS FOR GEL REDUCTION IN POLYOLEFINS

Methods for extrusion of polyolefins (112 ) that control specific energy input to the extruder (102 ) for gel reduction. Disclosed herein is an example method for forming plastic products (120, 208 ) with reduced gels, comprising: melting a polyolefin resin (112 ) in extruder (102 ) to form a melt; adjusting specific energy input in the extruder (102 ) to reduce gels in the melt; and forming the melt into a polyolefin product (120, 208 ). Disclosed herein is also an example method for forming plastic products (120, 20 ) with reduced gels, comprising: melting a polyolefin resin in extruder (102 ) to form a melt; selecting a throttle valve (104 ) position for gel reduction; setting the throttle valve (104 ) at the selected throttle valve (104 ) position to restrict flow of the melt out of the extruder (102 ); and forming the melt into a polyolefin product (120, 208 ).

METHODS FOR CONTROLLING POLYMER CHAIN SCISSION

Methods for extrusion of polyolefins (110) that utilize melt temperature to control molecular weight and also reduce gels. Disclosed herein is an example method for controlling polymer chain scission in an extrusion system (100), comprising: melting a polyolefin resin (110) in extruder (102) at a first melt temperature to form a first melt (112); passing the first melt (112) through a screen pack (106); forming the first melt 112) into a first polyolefin product (116, 118); melting additional polyolefin resin (110) of the same grade in the extruder (102) at a second melt temperature to form a second melt (112), wherein the second melt temperature differs from the first melt temperature by 5° C. or more to control chain scission in the extruder (102); passing the second melt (112) through the screen pack (106); and forming the second melt (112) into a second polyolefin product (116, 118).

METHOD FOR PRODUCING FILAMENTS OF POLYACRYLONITRILE AND EXTRUSION HEAD FOR CARRYING OUT SAID METHOD
20180002834 · 2018-01-04 ·

A method for producing filaments of polyacrylonitrile and an extrusion head for carrying out said method are provided, wherein the method comprises preparing a polyacrylonitrile polymer solution and passing said solution through an extruder plate that determines the formation of filaments, a central chamber being defined between the extruder plate and a floating plate connected to a vibrating system, said chamber being surrounded by a peripheral chamber into which the polymer solution is introduced under pressure. The polymer solution then passes through to the central chamber via small radial conduits that accelerate the material, and is subjected to vibration in the central chamber before passing through the extruder plate.

FIBER-REIMFORCED MOLDED BODIES MADE OF EXPANDED PARTICLE FOAM MATERIAL

The present invention relates to a molding made of expanded bead foam, wherein at least one fiber (F) is partly within the molding, i.e. is surrounded by the expanded bead foam. The two ends of the respective fibers (F) that are not surrounded by the expanded bead foam thus each project from one side of the corresponding molding. The present invention further provides a panel comprising at least one such molding and at least one further layer (S1). The present invention further provides processes for producing the moldings of the invention from expanded bead foam or the panels of the invention and for the use thereof, for example as rotor blade in wind turbines.