A fill assembly sterilization method and system for a blow/fill/seal machine utilizes a closed loop circulation of sterilant containing gas. A typical sterilant is nitrogen dioxide in humidified air. The closed loop includes a shroud that defines a plenum and encloses the fill system. Optionally, at least one high efficiency particulate absorption (HEPA) filter is provided in the closed loop. Sterility assurance level of 10.sup.6 can be achieved by subjecting the fill system to the sterilizing gas for at least 20 minutes at a temperature in the range of about 18 C. to about 30 C. Preferred sterilant gas is humidified air containing about 10 to about 20 milligrams of nitrogen dioxide per liter.

Systems and methods for making a reduced material container are provided that hold a preform adjacent to an open end of the preform, stretch the preform, close a mold about the stretched preform to form a truncated preform, and introduce a pressurized fluid into the truncated preform to expand the truncated preform and form the reduced material container. A stretch rod can be inserted into the preform to mechanically stretching the preform. The mold accepts the preform at a first end thereof, has an open state and a closed state, and the closed state forms a cavity defining an internal surface having a second end located remotely from the first end. A first length is defined by a distance between the first end and the second end, the stretch rod mechanically stretching the preform to a second length, the second length being greater than the first length.

A method using an injection device having an outlet through which a liquid is injected into a preform and includes the steps of placing a preform in a malleable state in fluidic communication with an outlet of the injection device, forming the container by expanding the preform during a forming step, the forming step including at least an injection step, wherein pressurized liquid is injected into the preform through the outlet of the injection device such that the liquid expends expands the preform into a container and fills the container. The method includes a step of heating the wall of the preform during at least a part of the forming step by vibrating the wall of the preform.

A resin residue removal device is provided that is capable of appropriately removing a resin residue adhered to a lower surface of a die of a molding apparatus. The present invention provides a resin residue removal device for removing a resin residue adhered to a lower surface of a die of a molding apparatus, the device including a moving mechanism and a resin residue removal head, wherein the moving mechanism is configured to move the resin residue removal head between a lateral position out of a position immediately below the die and an immediately below position as the position immediately below, and also in the immediately below position, to move the head between a separate position separate from the lower surface and a close position close to the lower surface, and the resin residue removal head is configured to allow removal of the resin residue adhered to the lower surface by moving along the lower surface.

A method and device for producing filled containers from preforms made of a thermoplastic material. The preforms are respectively transferred to a molding or filling element of a molding and filling station and are shaped in the respective container in a subsequent molding and filling process inside a mold of the molding and filling station due to the action of the pressure of a supplied filling material in the preform. The respective container is withdrawn from the molding and filling element of the molding and filling station after molding and filling.

A method of shaping plastics material pre-forms into plastics material containers is provided, in which the plastics material pre-forms are expanded inside a blow mold with the aid of an expansion agent and a stretch rod to form the plastics material containers, and in which at least the blow mold and/or the stretch rod is or are sterilized if necessary at least in part with sterilization agent, wherein, to sterilize the outer side of the stretch rod, the stretch rod is displaced at least in part into the blow mold, and the sterilization agents are brought from a discharge element arranged outside the stretch rod to the exterior face of the stretch rod.

A method of sterilizing a bottle includes steps of: sterilizing bacteria adhering to a preform (1) made of resin by gasifying a sterilizer, discharging a sterilized gas (G) from a nozzle (6) toward a preform, now traveling, so as to adhere to the preform (1); activating the sterilizer adhering to the preform by blasting hot air (P) to the preform; sterilizing the bacteria adhering to the preform, and removing the sterilizer adhering to the preform (1); heating the preform to a temperature suitable for blow-molding treatment; and blow-molding the preform within a mold (4) to mold the preform into a bottle (2), wherein the above steps are performed sequentially in order. According to the above-mentioned steps, the sterilizer does not enter a blow-molding machine.

A method and device for supplying an inert gas in a beverage filling plant are provided. The method includes feeding surplus process heat from the beverage filling plant to a heat exchanger, feeding an inert gas from an inert gas source to the heat exchanger, heating the inert gas in the heat exchanger, and supplying the heated inert gas for use in the beverage filling plant.

A method and device for supplying an inert gas in a beverage filling plant are provided. The method includes feeding surplus process heat from the beverage filling plant to a heat exchanger, feeding an inert gas from an inert gas source to the heat exchanger, heating the inert gas in the heat exchanger, and supplying the heated inert gas for use in the beverage filling plant.

An apparatus for forming plastic preforms into plastic containers, including a rotatable carrier on which a plurality of forming stations for forming the plastic preforms into plastic containers are arranged. The forming stations each have application devices for applying a flowable medium to expand the plastic preforms. The forming stations each have blow mold carriers on which blow molds are arranged, within which the plastic preforms are formed into plastic containers. A first movement mechanism is provided for opening and/or closing the blow molds, and wherein a locking mechanism is provided for locking the blow molds together at least temporarily during the expansion process. The apparatus has at least one sensor device which detects a locking state of the locking mechanism of at least one forming station and which outputs at least one signal which is characteristic of said locking state.