B29C51/266

Composite sidewall and cargo body having same
11338542 · 2022-05-24 · ·

A composite molded cargo body panel including a core, an interior skin secured to a first side of the core having a thickness, and exterior skin secured to a second side of the core, and a plurality of recesses. The plurality of recesses are dispersed along a first direction at intervals in the interior skin, with the core thickness at each of the plurality of recesses being reduced compared to a maximum core thickness, and each of the plurality of recesses defines a support surface. A pocket is formed in each of the plurality of recesses, with the core thickness at the pocket being less than the core thickness at each of the plurality of recesses. A plurality of logistics inserts are attached to the respective support surfaces of the plurality of recesses so that, at each of the plurality of recesses, the logistics insert extends across the pocket.

ANTI-REFLECTION FILM LAMINATE, ANTI-REFLECTION FILM, AND METHOD FOR MANUFACTURING ANTI-REFLECTION FILM LAMINATE

An objective of the present invention is to provide an anti-reflection film laminate which is for manufacturing an anti-reflection film having low surface reflectance and good anti-reflection properties, as well as excellent thermoformability and scratch resistance. The aforementioned problem is resolved by the following anti-reflection film laminate. This anti-reflection film laminate comprises: a first laminate having a base film that has a release surface, and an optical interference layer laminated on the release surface; and a second laminate having a substrate layer that contains a thermoplastic resin, and an uncured hardcoat layer that is laminated on one surface of the substrate layer and comprises a curable hardcoat composition. The first and second laminate bodies are pressure bonded such that the optical interference layer of the first laminate and the uncured hardcoat layer of the second laminate are in contact with each other.

Method of making a building panel and the panel
11731322 · 2023-08-22 · ·

The invention relates, among other things, to a method of making a thin panel (10) for outdoor applications, comprising, among other things, the following steps: a) providing a deep-drawable film (10) of a transparent plastic, b) deep-drawing the film (11) in a mold (34), c) mounting a structure (19) having solar cells (32) on an inner face (16) of the deep-drawn film (12), d) placing the deep-drawn film (12) with mounted structure (19) in a cavity (33) of a mold (34) having in particular at least two mold halves (13, 14), e) introducing a liquid polyurethane casting compound (24) into the cavity (33) of the mold (34) and spreading the polyurethane casting compound (24) over an inner face (18) of the structure (19) and/or over the inner face (16) of the film (12), f) curing the polyurethane casting compound, in particular with the mold closed, to form a reinforcement layer (30), or comprising the following steps j) and k) instead of the steps e) and f): j) introducing a granular particle foam mass into the cavity (33) of the mold (34) and spreading over an inner face (18) of the structure (19) and/or over the inner face (16) of the film (12), k) baking and curing the particle foam mass, in particular with the mold closed, to form a reinforcement layer (30).

MOLDING STATION FOR MOLDING PACKAGING TRAYS

The disclosure relates to a molding station for molding packaging trays, wherein the molding station comprises an upper tool and a lower tool which can be moved relative to one another, and the lower tool comprises at least one receptacle for a packaging blank. The molding station further comprises a frame that is connected to the lower tool in a movable manner and that is arranged between the upper tool and the lower tool. The lower tool comprises at least one clamping mechanism for fixating a packaging blank in the receptacle. The clamping mechanism comprises a clamping element which can be actuated by a motion of the frame relative to the lower tool and is configured to fixate a packaging blank in the receptacle.

FORMED SHEET MEMBRANE ELEMENT AND FILTRATION SYSTEM
20230256391 · 2023-08-17 ·

A piece of substrate material is formed under heat and pressure against a cavity into a shaped substrate sheet having one or more depressions. Two substrate sheets are bonded together to form a substrate wherein the one or more depressions form one or more interior channels. The substrate, if not formed with pre-coated substrate material, is coated with a dope and quenched to form a filtering membrane. A plurality of membranes may be placed side by side to form a bundle with permeating ends of the membrane, which are open to the one or more interior channels, separated by gaps or spacers. The bundle is connected to a header to produce a module. The module can be assembled into a cassette.

Portion unit of a cleaning agent

A portion unit of a cleaning agent, having a cleaning agent composition and a chamber which receives the cleaning agent composition and includes a chamber wall that delimits the chamber and has a layer thickness D. The chamber includes a main volume and at least one auxiliary volume, and the cleaning agent composition can freely enter the at least one auxiliary volume from the main volume and vice versa, wherein the chamber wall is formed in a transition region between the main volume and the at least one auxiliary volume in a substantially stepped manner. The invention additionally relates to a method for producing such a portion unit.

Hybrid composite panel and method
11318702 · 2022-05-03 · ·

A method of producing a core for a composite panel along a continuous production line is disclosed. The method includes the steps of providing a thermoplastic sheet of material onto the production line and vacuum forming the thermoplastic sheet of material into alternating pairs of matching shapes, providing the thermoplastic sheet of material with alternating pairs of matching shapes onto upper and lower conveyor belts that are operating at lower speeds than the production line causing the pairs of matching shapes to bunch up and form a honeycomb structure, and cutting the honeycomb structure into discrete sections with spaces therebetween. A plurality of reinforced plastic bands with gaps therebetween are provided and the honeycomb structure is aligned with the gaps. The plurality of reinforced plastic bands and the honeycomb structure are secured together.

THERMOFORMED TUBE HEAD, TUBE AND MANUFACTURING METHOD
20230249880 · 2023-08-10 ·

The invention relates to a tube head (1, 2) intended to form a packaging, the head (3, 6) being intended to be welded to a tubular skirt (8, 9) in order to form the said packaging, and the tube head (1 2) being thermoformed from a sheet (20, 21). The invention also relates to a method for manufacturing such a tube head (1, 2) and a tube with said head (3, 6).

Multi-cavity mold with a knife pressure-box for a thermoforming machine used in the process of high-volume, continuous thermoforming of thin-gauge plastic products
20220126501 · 2022-04-28 ·

A multi-cavity mould (1) comprising:—an upper tool (11) and a lower tool (12) arranged in a cooperating manner; characterized in that the upper tool (11) comprises a knife pressure box (13) comprising:—a horizontal top plate (131);—first and second end plates (132) and first and second side plates (133) extending orthogonally downwardly from a lower surface of the plate (131); the plates (132, 133) are connected such that the plate (131) and the plates (132, 133) form a downwardly open rectangular parallelepiped enclosure; the plates (132, 133) are made from tool steel with a thickness (t) from 6.35-10 mm and a cutting surface (130) defined along an orthogonally downwardly projecting end of plates (132, 133) wherein—the surface (130) has a substantially V-shaped profile comprising a micro flat face (M) with a width from 0.02-0.1 mm and is positioned such that when the pressure box (13) is pressed against the sheet (3), the surface (130) partially penetrates the sheet (3) in order to form a seal around the pressure box (13) by pressing a zone of the sheet (3) which was partially trimmed and situated inside the enclosure against the surface (130).

MOLDING METHOD OF CRYSTALLINE PLASTICS
20220126502 · 2022-04-28 ·

A molding method of crystalline plastics includes: providing a raw material; executing a thermoforming step; executing a cooling crystallization step; and executing a cooling and demolding step to form a crystalline plastic product, and a staged cooling technology is used to achieve the effect of simultaneously performing the cooling crystallization step and the cooling and demolding step in a mold. The molding method does not require an expensive cooling system, nor require an additional crystallizer, and the method can improve the process yield, lower the required equipment and labor costs and expenses, and reduce the total process time significantly.