A method for preparing a composite body (1) comprising a support body (2) and at least one decorative element (3), preferably a gemstone (3a, 3b), the support body (2) comprising a thermoplastic material, the method being characterized by the steps of: arranging the decorative element (3) on the support body (2), heating the support body (2), pressing the decorative element (3) into the support body (2) by using a stamp (4) consisting of an elastically deformable material, the material of the stamp (4) being selected from the group of elastomers.

The invention relates to a process for preforming a composite material (I) in the form of a plate comprising reinforcing fibers bonded together, in particular by a plastic polymer material. In particular, such a process comprises an intermediate forming phase (b) comprising at least the following operations: introducing gas (III) into the second chamber (4), while maintaining the pressure P2 of the second chamber (4) below the external pressure Pext, and in particular atmospheric pressure, when the external pressure Pext is equal to atmospheric pressure, and thereby locally maintaining the upper diaphragm (2) at a distance from the lower diaphragm (1), and while maintaining, at the contact zone (5), both the alignment and the contact between the composite material (I) and the two diaphragms (1 and 2), evacuating gas (III) contained in the first chamber (3), so as to press the lower diaphragm (1) over the entire forming surface (22) present at the bottom (21) of the mold (20).

The invention also relates to a device adapted to the implementation of such a process.

The present invention relates to vacuum forming process for moulding a thermoset material and a start-up process for moulding a thermoset material. The present invention also relates to articles produced by the vacuum forming process.

The present invention relates to vacuum forming process for moulding a thermoset material and a start-up process for moulding a thermoset material. The present invention also relates to articles produced by the vacuum forming process.

A method and apparatus is presented. A portion is cut from a thermoplastic sheet of a first thermoplastic material based on a three dimensional model. The portion is secured to a mold. The portion and the mold are heated under vacuum to form a structure. The structure may take the form of a protective covering. In some illustrative examples, the mold may be formed of a second thermoplastic material based on the three dimensional model using additive manufacturing.

A skate boot shell including a tridimensional outer sub-shell made of a first material, the outer sub-shell including a first sole portion connected to first heel, ankle and side portions; a tridimensional inner sub-shell received within and connected to the outer sub-shell, an outer surface of the inner sub-shell being complementary to an inner surface of the outer sub-shell, the inner sub-shell being made of a second material different from the first material; and a tridimensional reinforcement sub-shell made of a third material different from the first and second materials and bonded inside at least one of the inner and outer sub-shells.

A method of manufacturing a skate boot shell, including shaping tridimensional outer and inner sub-shells, and bonding the shaped sub-shells together through lamination. The lamination is performed after the sub-shells are shaped and includes applying heat to the sub-shells and/or pressure on one of the sub-shells toward the other against a mold surface. A skate with three sub-shells is also discussed.

A material forming apparatus and method for shaping a material to a forming tool having complex contours. The material forming apparatus may comprise a bladder sealed to a support structure, cooperatively forming a hollow space therebetween into which air or another gas may be pumped to inflate the bladder. The forming tool may comprise a protrusion of any shape to which the material may conform. The material may be placed between the bladder and the protrusion and the support structure may be actuated toward the forming tool. As the support structure progresses toward the forming tool, an area of material pressed against the protrusion by the bladder increases in an outward direction. A pressure regulator may regulate an amount of pressure applied to the material by the bladder as the bladder presses the material against the forming tool.

A material forming apparatus and method for shaping a material to a forming tool having complex contours. The material forming apparatus may comprise a bladder sealed to a support structure, cooperatively forming a hollow space therebetween into which air or another gas may be pumped to inflate the bladder. The forming tool may comprise a protrusion of any shape to which the material may conform. The material may be placed between the bladder and the protrusion and the support structure may be actuated toward the forming tool. As the support structure progresses toward the forming tool, an area of material pressed against the protrusion by the bladder increases in an outward direction. A pressure regulator may regulate an amount of pressure applied to the material by the bladder as the bladder presses the material against the forming tool.

A forming device has a machine frame and a forming apparatus disposed on the machine frame. At least one heating chamber is disposed on the machine frame. A heatable support is received in the at least one heating chamber in a position of use for preheating semi-finished products and can be moved in a movement direction out of the at least one heating chamber into a removal position for removal of preheated semi-finished products from the support. In the removal position, the support is at least partially located adjacent to the machine frame and enables access to preheated semi-finished products. At least one heating device is associated with the at least one heating chamber and has one or more convection heating devices that discharge at least one directable heating air flow.