B29C51/30

SPORT BALL
20230271062 · 2023-08-31 · ·

A sport ball including a bladder enclosing a volume of gas. The sport ball further includes a casing including a casted material, wherein the casing encloses the bladder.

THERMOFORMED PACKAGING AND METHODS OF FORMING THE SAME

In various aspects, the present disclosure pertains to thermoformed webs that comprise polymer films having one or more thermoformed cavities contained therein, the polymer films comprising a polymer blend of amorphous polyethylene terephthalate (APET) and a copolyester that comprises (a) dicarboxylic acid residues (e.g., dicarboxylic acid residues that comprise terephthalic acid residues and, optionally, one or more additional dicarboxylic acid residues) and (b) diol residues (e.g., diol residues comprising ethylene glycol residues and, optionally, one or more additional diol monomer residues). Other aspects of the disclosure pertain to methods of forming such thermoformed webs, packaged products comprising such thermoformed webs, and methods of recycling such thermoformed webs.

Tilting measurement of a thermoforming mould
11731339 · 2023-08-22 · ·

A thermoforming mould for producing cup-shaped articles from a heated film of plastic is provided. The thermoforming mould comprises a first mould part and a second mould part which are movable in relation to one another, wherein at least one cavity for moulding a cup-shaped article is formed in one of the two mould parts. The thermoforming mould also comprises a measuring device which is designed to determine a tilting of the first mould part and the second mould part with respect to one another. Furthermore, a thermoforming machine comprising the thermoforming mould and also a method for determining a tilting between a first mould part and a second mould part of a thermoforming mould are provided.

Tilting measurement of a thermoforming mould
11731339 · 2023-08-22 · ·

A thermoforming mould for producing cup-shaped articles from a heated film of plastic is provided. The thermoforming mould comprises a first mould part and a second mould part which are movable in relation to one another, wherein at least one cavity for moulding a cup-shaped article is formed in one of the two mould parts. The thermoforming mould also comprises a measuring device which is designed to determine a tilting of the first mould part and the second mould part with respect to one another. Furthermore, a thermoforming machine comprising the thermoforming mould and also a method for determining a tilting between a first mould part and a second mould part of a thermoforming mould are provided.

MOLDING STATION FOR MOLDING PACKAGING TRAYS

The disclosure relates to a molding station for molding packaging trays, wherein the molding station comprises an upper tool and a lower tool which can be moved relative to one another, and the lower tool comprises at least one receptacle for a packaging blank. The molding station further comprises a frame that is connected to the lower tool in a movable manner and that is arranged between the upper tool and the lower tool. The lower tool comprises at least one clamping mechanism for fixating a packaging blank in the receptacle. The clamping mechanism comprises a clamping element which can be actuated by a motion of the frame relative to the lower tool and is configured to fixate a packaging blank in the receptacle.

System and methods for thermoforming articles
11318659 · 2022-05-03 · ·

Systems and processes for thermoforming an article and for preparing an article for thermoforming are disclosed. The system for thermoforming can include one or more heating stations and a cooling station. The system for thermoforming can further include an article movement mechanism that can couple to an article and rotate the article inside a heating chamber, inside a cooling chamber, or both. The system for preparing an article for thermoforming can include a vessel that comprises a port, and a negative pressure generation system coupled to the port. The system for preparing an article for thermoforming can further include a compression material that forms an interior portion for receiving an article. The negative pressure generation system can cause the compression material to expand to allow for insertion of the article into the interior portion of the compression material.

System and methods for thermoforming articles
11318659 · 2022-05-03 · ·

Systems and processes for thermoforming an article and for preparing an article for thermoforming are disclosed. The system for thermoforming can include one or more heating stations and a cooling station. The system for thermoforming can further include an article movement mechanism that can couple to an article and rotate the article inside a heating chamber, inside a cooling chamber, or both. The system for preparing an article for thermoforming can include a vessel that comprises a port, and a negative pressure generation system coupled to the port. The system for preparing an article for thermoforming can further include a compression material that forms an interior portion for receiving an article. The negative pressure generation system can cause the compression material to expand to allow for insertion of the article into the interior portion of the compression material.

Mold assembly with removable mold tool, bladder for a wearable article, and method of manufacturing the bladder
11318658 · 2022-05-03 · ·

A method of manufacturing a wearable article may include providing a modular mold assembly that defines a mold cavity. The modular mold assembly may include a base and a first removable mold tool that interfits with the base. The base may have a mold surface partially defining the mold cavity and the first removable mold tool may have a mold surface disposed at and further defining the mold cavity of the modular mold assembly. A topography of the mold surface of the first removable mold tool may be nonuniform and different than a topography of the mold surface of the base. The method may include disposing polymeric material at the mold cavity, and then thermoforming a bladder in the mold cavity from the polymeric material. The bladder may have an outer surface with a nonuniform topography imparted by the topography of the mold surface of the first removable mold tool.

Mold assembly with removable mold tool, bladder for a wearable article, and method of manufacturing the bladder
11318658 · 2022-05-03 · ·

A method of manufacturing a wearable article may include providing a modular mold assembly that defines a mold cavity. The modular mold assembly may include a base and a first removable mold tool that interfits with the base. The base may have a mold surface partially defining the mold cavity and the first removable mold tool may have a mold surface disposed at and further defining the mold cavity of the modular mold assembly. A topography of the mold surface of the first removable mold tool may be nonuniform and different than a topography of the mold surface of the base. The method may include disposing polymeric material at the mold cavity, and then thermoforming a bladder in the mold cavity from the polymeric material. The bladder may have an outer surface with a nonuniform topography imparted by the topography of the mold surface of the first removable mold tool.

Multi-cavity mold with a knife pressure-box for a thermoforming machine used in the process of high-volume, continuous thermoforming of thin-gauge plastic products
20220126501 · 2022-04-28 ·

A multi-cavity mould (1) comprising:—an upper tool (11) and a lower tool (12) arranged in a cooperating manner; characterized in that the upper tool (11) comprises a knife pressure box (13) comprising:—a horizontal top plate (131);—first and second end plates (132) and first and second side plates (133) extending orthogonally downwardly from a lower surface of the plate (131); the plates (132, 133) are connected such that the plate (131) and the plates (132, 133) form a downwardly open rectangular parallelepiped enclosure; the plates (132, 133) are made from tool steel with a thickness (t) from 6.35-10 mm and a cutting surface (130) defined along an orthogonally downwardly projecting end of plates (132, 133) wherein—the surface (130) has a substantially V-shaped profile comprising a micro flat face (M) with a width from 0.02-0.1 mm and is positioned such that when the pressure box (13) is pressed against the sheet (3), the surface (130) partially penetrates the sheet (3) in order to form a seal around the pressure box (13) by pressing a zone of the sheet (3) which was partially trimmed and situated inside the enclosure against the surface (130).