Systems for thermal forming an object are provided. In some embodiments, a system for thermal forming an object using a mold includes one or more processors, and memory including instructions that, when executed by the one or more processors, cause the system to perform the following operations: receiving a mold identifier identifying the mold; determining mold process information for forming the object based on the mold identifier; inserting a material into a heating area, the material having a geometry selected based on the mold process information; heating the material using one or more independently controllable heat sources; and forming the object by disposing the heated material over or into at least a portion of the mold.

A method and system for thermal forming an object. A mold is provided, a shape of which corresponds to a desired shape of the object. A material is inserted into a heating area, and the material is heated using a plurality of independently controllable heat sources that heat different areas of the material. The heated material is then disposed over or into at least a portion of the mold so as to deform the material. The deformed material may then be trimmed so as to form the object.

A thermoformable nonwoven composite containing a nonwoven layer which contains a plurality of first staple fibers, a plurality of first binder fibers having a first melting point, and a plurality of second binder fibers having a second melting point, wherein the first staple fibers, first binder fibers, and second binder fibers intertwine and cross at crossover points. The difference first melting point and the second melting point differ by at least about 15° C., and at least 95% by weight of all of the fibers in the nonwoven layer are polyester. The thermoformable nonwoven composite also contains a first resin formulation containing a first resin. The first resin is located within the nonwoven and located in at least a portion of the crossover points. The first staple fibers, the first and second binder fibers, and the first resin all contain a polymer from the same chemical class.

A flat laminate element made of thermoplastic is hot-formed in a two-stage method. In a first stage, the flat laminate which includes film(s) and/or panels(n) is placed on a flat frame-shaped pallet and is heated to a forming temperature in a heating zone between two flat heat screens in a contactless manner. The edge zone of the hot flat laminate element lies on the pallet such that the laminate piece cannot be clamped in a first laminate direction but rather can be slide on the pallet in this direction. Two non-flat rigid contours which are identical or largely identical act on two opposing parallel laminate edge sections uniaxially and perpendicularly to the laminate plane and only in the first laminate direction, i.e. monodirectionally, and shape the entire heated laminate element into a monodirectionally molded blank.

A flat flexible hose for transporting a fluid, for example water, is adapted to move between an inoperative position having a flattened configuration and an operative position, in which the hose expands radially under pressure from the fluid. The hose has a first inner layer defining an axis, a second covering layer, and a reinforcement textile layer therebetween. The first and second layers are made of a first and respectively a second thermoplastic elastomeric material adapted to adhere to each other. The reinforcement textile layer is made of rigid textile yarns which at least partially have a respective first and second predetermined inclination opposite to each other so that the length of the hose remains unchanged both in the inoperative and the operative positions. The reinforcement textile layer is a knitted layer with tricot chain stitches with rows of stitches and courses of stitches made of chain stitches.

A flat flexible hose for transporting a fluid, for example water, is adapted to move between an inoperative position having a flattened configuration and an operative position, in which the hose expands radially under pressure from the fluid. The hose has a first inner layer defining an axis, a second covering layer, and a reinforcement textile layer therebetween. The first and second layers are made of a first and respectively a second thermoplastic elastomeric material adapted to adhere to each other. The reinforcement textile layer is made of rigid textile yarns which at least partially have a respective first and second predetermined inclination opposite to each other so that the length of the hose remains unchanged both in the inoperative and the operative positions. The reinforcement textile layer is a knitted layer with tricot chain stitches with rows of stitches and courses of stitches made of chain stitches.

A setting method of a protective component includes a resin supply step of supplying a thermoplastic resin to a flat support surface of a support table, and a protective component forming step of shaping the thermoplastic resin into a sheet shape through pressing and spreading the thermoplastic resin along the support surface while heating and softening the thermoplastic resin to form a protective component of the thermoplastic resin in the sheet shape on the support surface. The setting method includes also a protective component bonding step of bringing a front surface that is one surface of the workpiece into tight contact with one surface of the protective component in the sheet shape and heating the protective component in tight contact to bond the protective component to the workpiece, and a post-bonding cooling step of cooling the protective component heated in the protective component bonding step.

A setting method of a protective component includes a resin supply step of supplying a thermoplastic resin to a flat support surface of a support table, and a protective component forming step of shaping the thermoplastic resin into a sheet shape through pressing and spreading the thermoplastic resin along the support surface while heating and softening the thermoplastic resin to form a protective component of the thermoplastic resin in the sheet shape on the support surface. The setting method includes also a protective component bonding step of bringing a front surface that is one surface of the workpiece into tight contact with one surface of the protective component in the sheet shape and heating the protective component in tight contact to bond the protective component to the workpiece, and a post-bonding cooling step of cooling the protective component heated in the protective component bonding step.

A method for manufacturing a cellulose product, comprising the steps: dry forming a cellulose blank in a dry forming unit; arranging the cellulose blank in a forming mould; heating the cellulose blank to a forming temperature in the range of 100° C. to 200° C.; and pressing the cellulose blank in the forming mould with a forming pressure of at least 1 MPa.

A method for manufacturing a cellulose product, comprising the steps: dry forming a cellulose blank in a dry forming unit; arranging the cellulose blank in a forming mould; heating the cellulose blank to a forming temperature in the range of 100° C. to 200° C.; and pressing the cellulose blank in the forming mould with a forming pressure of at least 1 MPa.