The present invention relates to a method for measuring (100) the thickness of devices (20) obtained by thermoforming a sheet of thermoplastic material on a positive mold (10). In particular, the present invention relates to a method for measuring the thickness of orthodontic dental devices obtained by thermoforming processes, such as orthodontic braces for incremental dental repositioning, bites, occlusal guides and so on, which comprises the steps consisting in acquiring (110) a plurality of images of the device (20) obtained by thermoforming in configuration fitted on the positive mold (10) and deriving therefrom a three-dimensional digital model of the assembly consisting of the positive mold (10) and the device (20) obtained by thermoforming fitted on the same (10); acquiring (120) a plurality of images of the positive mold (10) in the absence of the fitted thermoformed device (20) and deriving therefrom a three-dimensional digital model of the positive mold (10) alone; comparing (130) the two three-dimensional digital models derived and calculating thicknesses of the thermoformed device (20) on the basis of the differences detected by the comparison.

Methods and apparatus are provided for forming a patient-specific surgical implant based on mold system. The apparatus comprises a forming tool and a mold that may be generated using imaging and processing techniques and rapid prototyping methods. The mold apparatus includes at least two non-adjacent surface features for securing an implant forming material (such as a titanium mesh) during the forming process, enabling the implant forming material to be stretched beyond its elastic and thus permanently deformed with the correct patient-specific curvature. The implant may include one or more anatomic surface features for guidance and registration when transferring the implant to a patient.

Methods and apparatus are provided for forming a patient-specific surgical implant based on mold system. The apparatus comprises a forming tool and a mold that may be generated using imaging and processing techniques and rapid prototyping methods. The mold apparatus includes at least two non-adjacent surface features for securing an implant forming material (such as a titanium mesh) during the forming process, enabling the implant forming material to be stretched beyond its elastic and thus permanently deformed with the correct patient-specific curvature. The implant may include one or more anatomic surface features for guidance and registration when transferring the implant to a patient.

A dental aligner and methods and systems for manufacturing the dental aligner. A boundary contour is defined in a two-dimensional space based on an edge of a model aligner in a ruler disc. The boundary contour may be measured on a grid in which the model aligner is formed. The information pertaining to the boundary contour in the model is transferred to a flat workpiece. The boundary contour may follow the patient's gingival margin. A trench is formed in the flat workpiece based on the boundary contour measured in the model aligner. The flat workpiece including the trench is deformed. Deforming the trench forms at least a portion of the edge of the dental aligner and may include a trim boundary. The aligner may be separated from the workpiece at the trim boundary. The model aligner and dental aligner may vacuum thermoformed from the same mold.

A dental aligner and methods and systems for manufacturing the dental aligner. A boundary contour is defined in a two-dimensional space based on an edge of a model aligner in a ruler disc. The boundary contour may be measured on a grid in which the model aligner is formed. The information pertaining to the boundary contour in the model is transferred to a flat workpiece. The boundary contour may follow the patient's gingival margin. A trench is formed in the flat workpiece based on the boundary contour measured in the model aligner. The flat workpiece including the trench is deformed. Deforming the trench forms at least a portion of the edge of the dental aligner and may include a trim boundary. The aligner may be separated from the workpiece at the trim boundary. The model aligner and dental aligner may vacuum thermoformed from the same mold.

A process for producing a thermoformable polymer/fiber composite using a fibrous substrate, an organic di- or polyisocyanate compound and a dispersion polymer.

A thermoforming packaging machine includes a forming station for thermoforming troughs in a film web, a filling path for filling products into the troughs, a sealing station for sealing the troughs, a chain guide for guiding a transport chain for the film web, a transverse cutting device for cutting the film web in a direction transverse to the transport direction, a longitudinal cutting device for cutting the film web in the transport direction, and a control device for controlling processes running on the thermoforming packaging machine. The transverse cutting device comprises a film punch, an adjustment drive which can be controlled by the control device for closing and opening the film punch, and a detection unit which is connected to the control device and which has at least one sensor which is configured to detect, per processing cycle, a force progression occurring at the film punch during opening and closing.

A thermoforming packaging machine includes a forming station for thermoforming troughs in a film web, a filling path for filling products into the troughs, a sealing station for sealing the troughs, a chain guide for guiding a transport chain for the film web, a transverse cutting device for cutting the film web in a direction transverse to the transport direction, a longitudinal cutting device for cutting the film web in the transport direction, and a control device for controlling processes running on the thermoforming packaging machine. The transverse cutting device comprises a film punch, an adjustment drive which can be controlled by the control device for closing and opening the film punch, and a detection unit which is connected to the control device and which has at least one sensor which is configured to detect, per processing cycle, a force progression occurring at the film punch during opening and closing.

A thermoforming machine is provided having at least one frame member and a thermal regulator. The thermal regulator is provided in heat transfer relation with one of the at least one frame member configured to control temperature of the one frame member to mitigate thermal deformation of the frame member. A method is also provided.

A thermoforming machine is provided having at least one frame member and a thermal regulator. The thermal regulator is provided in heat transfer relation with one of the at least one frame member configured to control temperature of the one frame member to mitigate thermal deformation of the frame member. A method is also provided.