B29C53/025

Drape forming apparatus and device, and method of forming a composite structure

A drape forming apparatus includes a forming tool having a first forming surface and a second forming surface nonplanar with the first forming surface. A tray is spaced apart from the forming tool and is configured to pivot about a hinged end from a first position to a second position under an applied force such that a distal end moves away from the forming tool. A first side of the tray faces a first heat source when the tray is in the first position, and a second heat source is disposed at a second side of the tray. A device for use in forming the composite structure includes a standoff and the tray, and a heat source is secured to the second side of the tray. A method of forming a composite structure includes heating both sides of the composite material with the first and second heat sources.

APPARATUS AND METHOD OF FORMING A COMPOSITE STRUCTURE

A drape forming apparatus for use in forming a composite structure is provided. The apparatus includes a forming tool including an upper forming surface and at least one side forming surface that extends from the upper forming surface. The forming tool is configured to receive at least one layer of composite material extending over the upper forming surface. The apparatus also includes a flange forming device including a tray coplanarly aligned with the upper forming surface when in a first operating position. The tray is configured to receive a flange portion of the at least one layer of composite material. A pressurized bladder extends over the forming tool and the tray. The pressurized bladder is configured to induce a first force against the tray such that the tray rotates about a pivot line, and such that the flange portion is withdrawn from the tray and draped over the at least one side forming surface.

APPARATUS AND METHOD OF FORMING A COMPOSITE STRUCTURE

A drape forming apparatus for use in forming a composite structure is provided. The apparatus includes a forming tool including an upper forming surface and a side forming surface extending from the upper forming surface. The forming tool receives a layer of composite material extending over the upper forming surface. The apparatus further includes a flange forming device including an upper plate, a lower plate, and a receiving slot defined therebetween. The receiving slot for receiving a flange portion of the layer of composite material, and wherein the flange forming device is translatable relative to the forming tool such that the flange portion of the layer of composite material is withdrawn from the receiving slot and draped over the side forming surface. The apparatus further includes a pressurized bladder configured to extend over the forming tool and the upper plate of the flange forming device. The pressurized bladder forces the flange portion against the side forming surface as the flange forming device translates relative to the forming tool.