Aspects disclosed herein relate to forming on a substrate fastener elements suitable for use in touch fastener by employing vibration forming methods. The processes described provide for a greater flexibility in manufacturing than prior methods and overcome certain limitations in prior forming techniques. Further, the product made can embody a variety of different configurations suitable for a given application. Employing vibration forming methods, such ultrasonic forming methods, allows for the use of a wider variety of substrate material than materials used with convention methods of touch fastener formation.

An elastic nonwoven laminate that contains an elastic film laminated to one or more nonwoven facings is provided. The nonwoven facing contains a conventional polyolefin and can also contain a polyolefin-based plastomer. The laminate is activated by grooving to decouple the nonwoven facing from the elastic film. To reduce fiber-pull out that can result due to activation by grooving, the laminate can be post-bonded at room or elevated temperatures and a specific range of pressures to compact the fibers of the facing and minimize fiber pull-out/fuzziness while not sacrificing the softness, elasticity, and feel of the laminate.

Corrugated and apertured web materials are disclosed. More specifically, the webs comprise alternating ridges and grooves, wherein apertures are located in the grooves. In one embodiment, a web comprises alternating ridges and grooves as well as alternating regions of lower basis weight and higher basis weight. The higher basis weight regions are located in the ridges and grooves and the lower basis weight regions are located in the sidewalls between the ridges and grooves. The higher basis weight regions located in the grooves comprise apertures. The apertures have greater open area than previous apertures in similar webs.

Corrugated and apertured web materials are disclosed. More specifically, the webs comprise alternating ridges and grooves, wherein apertures are located in the grooves. In one embodiment, a web comprises alternating ridges and grooves as well as alternating regions of lower basis weight and higher basis weight. The higher basis weight regions are located in the ridges and grooves and the lower basis weight regions are located in the sidewalls between the ridges and grooves. The higher basis weight regions located in the grooves comprise apertures. The apertures have greater open area than previous apertures in similar webs.

An elastic nonwoven laminate that contains an elastic film laminated to one or more nonwoven facings is provided. The nonwoven facing contains a conventional polyolefin and can also contain a polyolefin-based plastomer. The laminate is activated by grooving to decouple the nonwoven facing from the elastic film. To reduce fiber-pull out that can result due to activation by grooving, the laminate can be post-bonded at room or elevated temperatures and a specific range of pressures to compact the fibers of the facing and minimize fiber pull-out/fuzziness while not sacrificing the softness, elasticity, and feel of the laminate.

Aspects disclosed herein relate to forming on a substrate fastener elements suitable for use in touch fastener by employing vibration forming methods. The processes described provide for a greater flexibility in manufacturing than prior methods and overcome certain limitations in prior forming techniques. Further, the product made can embody a variety of different configurations suitable for a given application. Employing vibration forming methods, such as ultrasonic forming methods, allows for the use of a wider variety of substrate material than materials used with convention methods of touch fastener formation.

A filter core and manufacturing method thereof, the manufacturing method has the following steps: adhering a wavy filtering sheet and a flat filtering sheet, pressing the filtering sheets, and rolling the filtering sheets. A part of peaks of the wavy filtering sheet are pressed to lean toward a same side. In particular, two sides of a first end sealing adhesive layer are pressed. Thus, the first end sealing adhesive layer is concentrated, such that the glue is uniformly spread to the two sides. Besides, the pressing on the two sides makes the two sides of the first end sealing adhesive layer adhered securely, thereby preventing the wavy filtering sheet from rebounding upward and forming bubbles. Thus, the first end sealing adhesive layer can be formed with less quantity of glue, which accelerating the cooling and raises manufacture efficiency.

A filter core and manufacturing method thereof, the manufacturing method has the following steps: adhering a wavy filtering sheet and a flat filtering sheet, pressing the filtering sheets, and rolling the filtering sheets. A part of peaks of the wavy filtering sheet are pressed to lean toward a same side. In particular, two sides of a first end sealing adhesive layer are pressed. Thus, the first end sealing adhesive layer is concentrated, such that the glue is uniformly spread to the two sides. Besides, the pressing on the two sides makes the two sides of the first end sealing adhesive layer adhered securely, thereby preventing the wavy filtering sheet from rebounding upward and forming bubbles. Thus, the first end sealing adhesive layer can be formed with less quantity of glue, which accelerating the cooling and raises manufacture efficiency.

The object of the present invention is a layered semi-finished product having a layer sequence containing at least one layer of an unconsolidated fabric of reinforcing fibers. At reduced pressure, this layer sequence is arranged between a top and a bottom film connected to each other along their periphery in a pressure-retaining manner. In advantageous modifications of the layered semi-finished product according to the invention, the preforming of the semi-finished, as well as the inclusion of metallic inserts or other components into said semi-finished is intended. Furthermore, a method for producing the layered semi-finished product according to the invention is described.

The object of the present invention is a layered semi-finished product having a layer sequence containing at least one layer of an unconsolidated fabric of reinforcing fibers. At reduced pressure, this layer sequence is arranged between a top and a bottom film connected to each other along their periphery in a pressure-retaining manner. In advantageous modifications of the layered semi-finished product according to the invention, the preforming of the semi-finished, as well as the inclusion of metallic inserts or other components into said semi-finished is intended. Furthermore, a method for producing the layered semi-finished product according to the invention is described.