A system for constructing a composite structure includes a braiding machine, a winding tool and a forming machine. The composite structure is constructed of a wound tubular braiding. The wound tubular braiding is constructed of a biaxial or triaxial tubular braid of unidirectional tape.

A system for constructing a composite structure includes a braiding machine, a winding tool and a forming machine. The composite structure is constructed of a wound tubular braiding. The wound tubular braiding is constructed of a biaxial or triaxial tubular braid of unidirectional tape.

A system for constructing a composite structure includes a braiding machine, a winding tool and a forming machine. The composite structure is constructed of a wound tubular braiding. The wound tubular braiding is constructed of a biaxial or triaxial tubular braid of unidirectional tape.

A composite tubular structure is described suitable for transmitting axial loads in compression or tension. It comprises an elongate composite member 70 having a nut 50 retained in each end for forming a connection with another component. The composite member further comprises an inwardly tapered section at each end, each of which has an inner surface that follows a tapered outer surface of one of the embedded nuts. The inwardly tapered section narrows the composite member in a longitudinal direction towards one end so as to provide a constriction which retains the respective nut within. A connector 80, 84, 86 may clamp the end with a pre-load. A liner 60 may be used to support the nuts during deposition of the filaments in order to form the two inwardly tapered sections at the ends. It can allow the wall of the structure to be formed with different profiles.

In an embodiment, a paint roller manufacturing system and method uses a fabric-coating applicator to apply a fabric adhesive onto a portion of a perforated paint roller cover fabric material having a plurality of perforations through which adhesive may flow, and into the plurality of perforations and into interstitial spaces of the fabric material, to yield a length of coated fabric. An inner strip and an outer strip are wound about a mandrel in offset relation. A strip-coating applicator is used to apply a strip adhesive to the outer strip as it is wound about the mandrel. Simultaneously with the step of applying the strip adhesive to the outer strip, a portion of the coated paint roller fabric material is received at the outer strip and the length of coated fabric is wound about at least the outer strip to form a paint roller tube.

A paint roller manufacturing system includes a cover dispenser for continuously dispensing a windable width of paint roller cover fabric, a fabric supporting and advancing device for supporting the fabric and maintaining a width-wise dimension of the paint roller cover fabric as the fabric advances, a fabric coating applicator for applying a coating to the back side of the paint roller cover fabric while the fabric supporting and advancing device maintains the fabric in a width-wise dimension, and a compressing roller positioned downstream of the fabric coating applicator and configured to apply a compressive force on the coating after it has been applied to the back side of the paint roller cover fabric and while the fabric is supported by the fabric supporting and advancing device. In two-strip embodiments, first and second strip dispensers continuously dispense a first and second windable width of strip material. A guide system guides the first and second strip coming from the first and second strip dispensers to be wound about a mandrel and guides the coated paint roller cover fabric from the fabric supporting device to be wound about the first and second strips. An adhesive applicator is configured to apply adhesive on substantially all of the outer side of the first and second windable strips and positioned to apply adhesive to the outer side of the first and second windable strips upstream of a location where the coated paint roller cover fabric is wound about the first and second strips.

A method of manufacturing a connector for a fluid transfer conduit comprises: manufacturing a tube which runs parallel to a central axis C from fibre-reinforced polymer, said tube comprising a hub portion 206 and a flange-forming portion 208 located adjacent to the hub portion 206, wherein the hub portion 206 comprises continuous circumferentially oriented fibre-reinforcement 210; and the hub portion 206 and the flange-forming portion 208 comprise longitudinally oriented fibre-reinforcement 212 which runs continuously from the hub portion 206 into the flange-forming portion 208; and bending the flange-forming portion 208 away from the central axis C such that it extends from the hub portion 206 at an angle to the central axis C.

A method of manufacturing a composite (e.g. fibre-reinforced polymer) connector for a fluid transfer conduit comprises: providing a tubular mandrel which extends substantially parallel to a central axis C; winding continuous fibre reinforcement, impregnated with a thermosetting polymer, around the mandrel to form a tubular hub portion which extends substantially parallel to the central axis C; curing the hub portion; placing the hub portion into a mould featuring at least one cavity; and introducing polymer into the mould so as to fill the at least one cavity to form a flange portion around the hub portion.

A method of manufacturing a composite (e.g. fibre-reinforced polymer) connector for a fluid transfer conduit includes: manufacturing a continuous fibre pre-form net 150 that is shaped to comprise a hub-forming portion 156 and a flange-forming portion 158, the continuous fibre pre-form net comprising continuous fibre reinforcement 110 and a common support layer 151 to which the continuous fibre reinforcement 110 is secured by being stitched thereto; placing the continuous fibre pre-form net 150 into a mould, the mould being shaped such that the hub-forming portion 156 forms a tubular hub portion which extends along a central axis and the flange-forming portion 158 forms a flange portion which extends from the hub portion at an angle to the central axis; and introducing polymer into the mould so as to form a composite connector comprising the flange portion and the hub portion.

A low-cost method of manufacturing a composite tube assembly having a composite fiber tube connected to metallic end fittings includes placing at least one end fitting on a mandrel, the end fitting including a grip region having a plurality of external surfaces, wrapping a fiber tow around the grip region of each end fitting and the mandrel to form a fiber-wrapped assembly, curing the fiber tow, and removing the mandrel to yield a completed tube assembly. The method may include positioning a plurality of compression inserts around the grip region after some of the fiber tow has been wrapped around the grip region, and wrapping additional fiber tow around the compression inserts and the grip region. The compression inserts may have a rounded outer surface such that an end portion of the tube wound around the compression inserts has a round outer cross-sectional shape.