B29C53/82

Methods and Systems for Manufacturing Composite Components

A method for forming composite components includes disposing composite laminate over a mandrel. The method further includes infusing the composite laminate with a resin. A gelation of the infused resin is caused by applying a first environmental condition to the composite laminate and mandrel. At least a portion of the mandrel is deformed by applying a second environmental condition to the composite laminate and mandrel. The method further includes forming a composite structure by curing the composite laminate infused with resin. The deformed mandrel is removed from the composite structure after forming the composite structure.

WINDING CORE AND METHOD FOR PRODUCING BLADE ENDS, MOLD AND METHOD FOR PRODUCING TRAILING EDGE SEGMENTS, WIND TURBINE, ROTOR BLADE SERIES, ROTOR BLADE AND METHOD FOR PRODUCING SAME
20190291335 · 2019-09-26 ·

A winding core for producing blade ends for rotor blades of wind power installations and to a mold for producing trailing edge segments is provided. Methods for producing a blade end, for producing a trailing edge segment and for producing a rotor blade and also to a rotor blade and a rotor blade series are provided. The winding core comprises a first section with a first end for forming a hub connection geometry for connecting the blade end to a rotor hub, and a second section with a second end for forming an outer blade connection geometry for connecting the blade end to an outer blade, wherein it is possible by exchanging or completely or partially removing the first section to vary a longitudinal extent of the winding core and/or a diameter of the first section and/or a shape of the first section such that blade ends produced therewith are suitable for wind power installations with different rotor diameters.

WINDING CORE AND METHOD FOR PRODUCING BLADE ENDS, MOLD AND METHOD FOR PRODUCING TRAILING EDGE SEGMENTS, WIND TURBINE, ROTOR BLADE SERIES, ROTOR BLADE AND METHOD FOR PRODUCING SAME
20190291335 · 2019-09-26 ·

A winding core for producing blade ends for rotor blades of wind power installations and to a mold for producing trailing edge segments is provided. Methods for producing a blade end, for producing a trailing edge segment and for producing a rotor blade and also to a rotor blade and a rotor blade series are provided. The winding core comprises a first section with a first end for forming a hub connection geometry for connecting the blade end to a rotor hub, and a second section with a second end for forming an outer blade connection geometry for connecting the blade end to an outer blade, wherein it is possible by exchanging or completely or partially removing the first section to vary a longitudinal extent of the winding core and/or a diameter of the first section and/or a shape of the first section such that blade ends produced therewith are suitable for wind power installations with different rotor diameters.

Core with Improved Chuck Interaction

An improved core for mounting on one or more core engaging elements such as a pair of chucks and a method of making an improved core are provided. The core is adapted to wind and unwind material thereon. The core comprises a high coefficient of friction coating disposed on the inner surface of the core to improve core-chuck interaction.

Tubular membrane with a helical ridge, as well as a method and apparatus for producing such a tubular membrane
10399038 · 2019-09-03 · ·

A tubular membrane includes a support tube made out of one or more flexible tapes of porous support material which have been helically wound into a tube shape with overlapping tape edges which have been sealed to each other, and a semi-permeable membrane layer made of membrane forming material on an inner wall of the support tube. At least one inwardly projecting helical ridge is provided on the inner wall of the support tube, which helical ridge is covered with or forms part of the membrane layer.

METHOD OF MAKING 3D TUBE AND 3D TUBE MADE THEREBY

A method of making a 3D tube and the 3D tube made thereby. The method comprises: inserting a deflated pre-formed bladder into the 3D tube; and inflating the pre-formed bladder to deform the 3D tube and make the 3D tube have a substantially similar shape as that of the pre-formed bladder inflated.

METHOD OF MAKING 3D TUBE AND 3D TUBE MADE THEREBY

A method of making a 3D tube and the 3D tube made thereby. The method comprises: inserting a deflated pre-formed bladder into the 3D tube; and inflating the pre-formed bladder to deform the 3D tube and make the 3D tube have a substantially similar shape as that of the pre-formed bladder inflated.

Tool
10350836 · 2019-07-16 · ·

A tool (2, 102, 202) is constructed from a plurality of tessellating elements (34, 134, 234) to form a mandrel for the deposition of composite fibers.

Tool
10350836 · 2019-07-16 · ·

A tool (2, 102, 202) is constructed from a plurality of tessellating elements (34, 134, 234) to form a mandrel for the deposition of composite fibers.

METHODS OF FORMING A MANDREL FOR FORMING COMPOSITE STRUCTURES, METHODS OF FORMING COMPOSITE STRUCTURES, AND RELATED TOOLS

A tool for forming a composite structure may include two or more segments formed from a polymer material. The tool may further include a crush insert disposed between the two or more segments. The tool may also include a support shaft coupled between the two or more segments. A method of forming a mandrel may include forming segments of the mandrel through an additive manufacturing process. The method may further include assembling the segments relative to one another. The method may also include positioning a crush insert between each of the segments. A method of fabricating a composite structure is also disclosed.