A method of producing a microporous plastic film including kneading a diluent and a polyolefin resin with an extruder; discharging the polyolefin resin kneaded with the diluent from a die lip in a sheet shape; cooling and solidifying the sheet discharged from the die lip on a drum; reheating and drawing the solidified sheet with a plurality of rollers in a sheet conveying direction; cooling the sheet drawn in the sheet conveying direction; gripping both ends of the sheet with clips; introducing the sheet into a tenter; washing the diluent out to prepare a uniaxially or biaxially oriented microporous plastic film; and pressing the sheet interposing between a nip roller having a surface coated with a rubber and a driving roller driven by a motor upstream from a roller at the most downstream side among the rollers.

A method for producing a microporous material comprising the steps of: providing an ultrahigh molecular weight polyethylene (UHMWPE); providing a filler; providing a processing plasticizer; adding the filler to the UHMWPE in a mixture being in the range of from about 1:9 to about 15:1 filler to UHMWPE by weight; adding the processing plasticizer to the mixture; extruding the mixture to form a sheet from the mixture; calendering the sheet; extracting the processing plasticizer from the sheet to produce a matrix comprising UHMWPE and the filler distributed throughout the matrix; stretching the microporous material in at least one direction to a stretch ratio of at least about 1.5 to produce a stretched microporous matrix; and subsequently calendering the stretched microporous matrix to produce a microporous material which exhibits improved physical and dimensional stability properties over the stretched microporous matrix.

A method for producing a microporous material comprising the steps of: providing an ultrahigh molecular weight polyethylene (UHMWPE); providing a filler; providing a processing plasticizer; adding the filler to the UHMWPE in a mixture being in the range of from about 1:9 to about 15:1 filler to UHMWPE by weight; adding the processing plasticizer to the mixture; extruding the mixture to form a sheet from the mixture; calendering the sheet; extracting the processing plasticizer from the sheet to produce a matrix comprising UHMWPE and the filler distributed throughout the matrix; stretching the microporous material in at least one direction to a stretch ratio of at least about 1.5 to produce a stretched microporous matrix; and subsequently calendering the stretched microporous matrix to produce a microporous material which exhibits improved physical and dimensional stability properties over the stretched microporous matrix.

A method is disclosed for modifying the physical characteristics of a web which involves passing the web between at least one pair of interengaged rolls to incrementally stretch the web, and then withdrawing the incrementally stretched web from between the rolls under tension. A web modified according to the disclosed method has desirable breathability and liquid impermeability, as well as extensibility and a soft, cloth-like textured surface.

A method is disclosed for modifying the physical characteristics of a web which involves passing the web between at least one pair of interengaged rolls to incrementally stretch the web, and then withdrawing the incrementally stretched web from between the rolls under tension. A web modified according to the disclosed method has desirable breathability and liquid impermeability, as well as extensibility and a soft, cloth-like textured surface.

A method of producing a stretch laminate exhibiting reduced defects from a mechanical activation process can include providing a nipping member. The nipping member can have a first nip region and a non-nip region adjacent to the first nip region. A first substrate and an elastic element are provided to the nipping member. The first substrate and the elastic element are joined in a face to face relationship with adhesive therebetween, thereby creating an intermediate laminate. The intermediate laminate has a first tack down region and an activation region adjacent the first tack down region. A portion of the first tack down region passes through the first nip region, and a portion of the activation region passes through the non-nip region of the nipping member. The activation region of the intermediate laminate is mechanically activated, thereby creating the stretch laminate.

A method of producing a stretch laminate exhibiting reduced defects from a mechanical activation process can include providing a nipping member. The nipping member can have a first nip region and a non-nip region adjacent to the first nip region. A first substrate and an elastic element are provided to the nipping member. The first substrate and the elastic element are joined in a face to face relationship with adhesive therebetween, thereby creating an intermediate laminate. The intermediate laminate has a first tack down region and an activation region adjacent the first tack down region. A portion of the first tack down region passes through the first nip region, and a portion of the activation region passes through the non-nip region of the nipping member. The activation region of the intermediate laminate is mechanically activated, thereby creating the stretch laminate.

Provided herein is: a method of efficiently manufacturing a curable silicone sheet with excellent flatness and uniformity, containing a curable particulate silicone composition with excellent handling/workability and curing properties; and a method of manufacturing a laminate body containing the curable silicone sheet. A method of manufacturing a curable silicone sheet having hot melt properties, comprises the following steps: 1) a step of mixing organopolysiloxane resin fine particles, a curing agent, and a functional filler; 2) a step of kneading while heating and melting the mixture obtained in step 1); 3) a step of laminating the heated and melted mixture obtained in step 2) between films provided with at least one release surface; and 4) a step of stretching the laminate body obtained in step 3) between rollers to mold a curable silicone sheet having a specific film thickness.

Provided herein is: a method of efficiently manufacturing a curable silicone sheet with excellent flatness and uniformity, containing a curable particulate silicone composition with excellent handling/workability and curing properties; and a method of manufacturing a laminate body containing the curable silicone sheet. A method of manufacturing a curable silicone sheet having hot melt properties, comprises the following steps: 1) a step of mixing organopolysiloxane resin fine particles, a curing agent, and a functional filler; 2) a step of kneading while heating and melting the mixture obtained in step 1); 3) a step of laminating the heated and melted mixture obtained in step 2) between films provided with at least one release surface; and 4) a step of stretching the laminate body obtained in step 3) between rollers to mold a curable silicone sheet having a specific film thickness.

A first feed device adjusts an intermittent feed amount thereof based on output of a first sensor such that a design position of a first panel is aligned with a first fixing position during every pause phase of an intermittent feed cycle. A second feed device adjusts tension of a second panel and an intermittent feed amount of a feed unit based on output of at least one second sensor such that a design position of the second panel is aligned with a second fixing position during every pause phase of an intermittent feed cycle. A third feed device adjusts an intermittent feed amount thereof based on output of a third sensor such that the design position of the first panel is aligned with the second fixing position during every pause phase of an intermittent feed cycle.