B29C2059/027

Imprint master template and method of manufacturing the same

A method of manufacturing an imprint master template including forming a cutting line guide at an edge of a first fine pattern unit having an upper surface on which a fine pattern is formed; cutting a wafer substrate by a cleaving process along the cutting line guide so that a cutting surface is formed, the cutting surface having a preliminary second surface where the cutting line guide was formed and a first surface which is formed by the cleaving process; polishing the preliminary second surface to form a second surface which is inclined at a predetermined angle with respect to the first surface; and bonding the first fine pattern unit and the second fine pattern unit to each other with the first surface of the first fine pattern unit facing the first surface of the second fine pattern unit.

VARIEGATED POLYMER-BASED MATERIALS
20200254673 · 2020-08-13 ·

Polymer-based sheet materials having a variegated appearance are provided. The polymer-based-sheet material may have a core with one or more caps. The cap(s) may be on a first primary surface, a second primary surface, and/or sides. The variegation may be within and/or on the cap and/or the core. Methods, systems, articles, and materials effective for a polymer-based sheet material having a variegated appearance are provided.

BLADDER MANUFACTURING PROCESS
20200238586 · 2020-07-30 · ·

The present invention relates to a process for manufacturing the so-called bladders, that is generally tubular elements made of rubber, which can be inflated and used as compacting tools in the processed for curing composites, allowing to distribute homogeneously, on the surface in contact to the portion to be cured, the pressure obtained by inletting air or other gas inside thereof.

METHOD FOR MANUFACTURING COMPOSITE PRODUCT FROM CHOPPED FIBER REINFORCED THERMOSETTING RESIN BY 3D PRINTING
20200147900 · 2020-05-14 ·

A method for manufacturing a composite product, including: 1) preparing a composite powder including 10-50 v. % of a polymer adhesive and 50-90 v. % of a chopped fiber; 2) shaping the composite powder by using a selective laser sintering technology to yield a preform including pores; 3) preparing a liquid thermosetting resin precursor, immersing the preform into the liquid thermosetting resin precursor, allowing a liquid thermosetting resin of the liquid thermosetting resin precursor to infiltrate into the pores of the preform, and exposing the upper end of the preform out of the liquid surface of the liquid thermosetting resin precursor to discharge gas out of the pores of the preform; 4) collecting the preform from the liquid thermosetting resin precursor and curing the preform; and 5) polishing the preform obtained in 4) to yield a composite product.

PULTRUDED STRIPS
20200094442 · 2020-03-26 ·

A pultruded strip (50) of reinforcing material for stacking with one or more similar strips (50) to form a spar cap for a wind turbine blade is disclosed. The pultruded strip comprises a core (56) comprising fibres (58) disposed in a resin matrix (60) and a sacrificial layer (52) at least partially covering one or more surfaces of the core (56). The sacrificial layer (52) is a resin layer defining an adherend surface (62A) of the strip. A pultrusion process for making such a strip (50) comprises drawing resin-coated reinforcing fibres (58) through a pultrusion die (80) in a process direction to form a core (56) of the strip (50) and applying further resin (53) to one or more surfaces of the core (56) to form a sacrificial resin layer (52) defining an adherend surface (62A) of the strip (50).

POLYMER-BASED CONSTRUCTION MATERIALS

Aspects described herein are directed to compositions, systems, and methods of manufacturing a polymer-based construction material comprising polymeric resin, filler such as calcium carbonate (CaCO.sub.3), and titanium oxide (TiO.sub.2). A surface of the polymer-based construction material may be treated such that the surface energy is increased from the material's inherent value to a predetermined value of at least 40 dynes/cm.sup.2. Further, the surface energy of the treated surface may persist within 20% of the predetermined value for at least three days.

EXTRUDED BOARD WITH REALISTIC APPEARANCE
20200047389 · 2020-02-13 ·

In one embodiment, a method of forming an extruded board includes mixing a resin and a foaming agent, melting the mixed resin and foaming agent to form a uniformly colored extrudate, differentially expanding voids formed from the foaming agent within the uniformly colored extrudate by passing the uniformly colored extrudate through a breaker plate, forming a board with the differentially expanded voids and uniformly colored extrudate, and forming lightened portions on an outermost surface of the formed board.

Three-dimensional shaping method
10532514 · 2020-01-14 · ·

A three-dimensional shaping method including the steps, after a lamination step, in which steps of forming a powder layer, flattening with a squeegee and sintering are repeated, followed by cutting of the surface of the laminate, 1. setting the overall shape of an object to be shaped by a CAD/CAM system, and setting machining units that form the overall shape and cutting allowances on peripheral sides and upper sides of each of the machining units, 2. cutting of the peripheral sides and upper sides according to a prescribed order, after lamination with addition of a cutting allowance on the peripheral sides of each machining unit, and after carrying out lamination to the thickness of the cutting allowance on the upper side of the machining unit and the machining unit adjacent above the machining unit, and 3. continuing repetition of step 2, from the lowest to the topmost machining unit.

COSMETIC BLENDER AND METHOD OF USE
20240090646 · 2024-03-21 ·

Cosmetic blenders and applicators, and more particularly to a soft, resilient blender system that includes an open-cell memory foam surface portion that is easily cleanable or optionally disposable in combination with a resilient core and a fluid impermeable boundary between the surface portion and the resilient core. Further, variations of the blender provide a patterned surface structures for makeup pickup and release together tamping features and user-controlled variable stiffness surface tamping features.

Method to produce a wear resistant layer with different gloss levels

The present disclosure relates to a method to produce a wear resistant layer (1) and a method to produce a building panel (10) including a wear resistant layer (1). The wear resistant layer (1) includes a thermoplastic material. The wear resistant layer (1) is provided with portions (5, 6) having different gloss levels. The disclosure also relates to such a building panel (10).