A heating embossing roll has a base surface on which a plurality of embossing portion is formed. An elongated material passes between the heating embossing roll and a heating flat roll so that the elongated material is pressed by the embossing portions of the heating embossing roll. The embossing portion is formed to have a height from the base surface that varies by section.

A heating embossing roll has a base surface on which a plurality of embossing portion is formed. An elongated material passes between the heating embossing roll and a heating flat roll so that the elongated material is pressed by the embossing portions of the heating embossing roll. The embossing portion is formed to have a height from the base surface that varies by section.

A core sheet includes a primary textured surface and separate secondary cuspations or corrugations. The core sheets are configured for use within a fluid or wastewater treatment unit that typically includes one or more fabric layers. The primary textured surface enhances retention of wastewater fluid received by the unit, which over time causes an increase in build-up of biomatter on the surface, which in turn enhances the efficacy of treatment of the wastewater. An inline process of making the core sheet includes extrusion forming a smooth flat sheet from raw polymeric material and immediately feeding the smooth flat sheet through texturizing rollers, followed by rolling flat textured sheets. Cuspations are added to the flat textured sheets, optionally at a different site, and then cut to preferred dimensions for incorporation into a wastewater unit.

A core sheet includes a primary textured surface and separate secondary cuspations or corrugations. The core sheets are configured for use within a fluid or wastewater treatment unit that typically includes one or more fabric layers. The primary textured surface enhances retention of wastewater fluid received by the unit, which over time causes an increase in build-up of biomatter on the surface, which in turn enhances the efficacy of treatment of the wastewater. An inline process of making the core sheet includes extrusion forming a smooth flat sheet from raw polymeric material and immediately feeding the smooth flat sheet through texturizing rollers, followed by rolling flat textured sheets. Cuspations are added to the flat textured sheets, optionally at a different site, and then cut to preferred dimensions for incorporation into a wastewater unit.

A thermoplastic bag includes raised rib-like elements that allow the thermoplastic bag to expand. The thermoplastic bag further includes side seals having rib-like elements that allow the side seals to expand. Additionally, in one or more implementations, the thermoplastic bag includes one or more of a material formulation, a density of raised rib-like elements, a height of raised rib-like elements, or land areas that provide the raised rib-like elements with a reduced rebound ratio.

Methods and apparatus to form venting channels on a panel for a decorative layer are disclosed. An example method includes contacting an outer surface of a tool to an outer resin layer of a panel. The outer surface of the tool has protrusions. The example method includes moving the outer surface of the tool on the outer resin layer of the panel in a first direction to cause the protrusions of the tool to form first venting channels on the outer resin layer of the panel and coupling a decorative layer to the outer resin layer of the panel via an adhesive layer. The first venting channels are to vent at least one of gas or vapor away from the decorative layer to deter separation of a portion of the decorative layer from the outer resin layer.

A formed film includes a first surface generally located in a first plane, a second surface generally located in a second plane parallel to and spaced from the first plane, and a third surface generally located in a third plane parallel to and spaced from the first plane and the second plane, in between the first plane and the second plane. A porous structure extends between the second surface and the third surface. A plurality of raised areas have sidewalls that extend between the first surface and the third surface, and top portions that define the first surface. The plurality of sidewalls, the porous structure, and the first plane define a plurality of gathering volumes.

Methods that prevent oxygen inhibition of a light-initiated polymerization reaction by purging the oxygen from reaction surfaces using inert gas flow. In some embodiments, oxygen is purged using a gas diffusion system that introduces, via a diffuser, an inert gas into a workspace between a UV light source and a UV curable layer of a workpiece. The diffuser may be made of a transparent or diffuse material to allow UV light to pass through it, and includes an array of micro-holes for the gas to pass through towards the workpiece. The inert gas flow may be heated to maintain a desired and uniform reaction temperature.

Methods that prevent oxygen inhibition of a light-initiated polymerization reaction by purging the oxygen from reaction surfaces using inert gas flow. In some embodiments, oxygen is purged using a gas diffusion system that introduces, via a diffuser, an inert gas into a workspace between a UV light source and a UV curable layer of a workpiece. The diffuser may be made of a transparent or diffuse material to allow UV light to pass through it, and includes an array of micro-holes for the gas to pass through towards the workpiece. The inert gas flow may be heated to maintain a desired and uniform reaction temperature.

Thermoplastic bags include laminates with bonded protrusions. More specifically, one or more implementations include a first thermoplastic film with a plurality of raised rib-like elements extending in a direction perpendicular to a main surface of the first thermoplastic film and second thermoplastic film bonded to the protrusions (e.g., raised rib-like elements or troughs between the raised rib-like elements) of the first thermoplastic film. By bonding a second thermoplastic film to the protrusions of the first thermoplastic film, the resulting laminate has an increased effective gauge or loft. In one or more implementations the second thermoplastic film is a flat film. In alternative implementations, the second thermoplastic film comprises a plurality of raised rib-like elements extending in a direction perpendicular to a main surface of the second thermoplastic film and protrusions of the first thermoplastic film are bonded to protrusions of the second thermoplastic film.