This disclosure concerns a master model for the production of a mold, comprising: (a) a first part, a second part comprising a textured surface; wherein the first part and the second part are connected.

A method comprising dividing a build model comprising an object model arranged within a virtual volume into cross-sectional layers along a vertical axis. The layers represent layers of an additive manufacturing process. A set of base layers is identified with each of the base layers comprising a flat bottom surface of the object model. A base characteristic is assigned to the set of base layers. A set of bulk layers is identified which excludes the set of base layers. A bulk characteristic is assigned to the set of bulk layers. An additive manufacturing apparatus is instructed to build a build cake according to the build model, layers and assigned characteristics, so a fluid agent is deposited at a first rate for the set of bulk layers having the bulk characteristic and a second rate, slower than the first rate, for the set of base layers having the base characteristic.

A system is disclosed for additively manufacturing a composite structure. The system may include a support, and a print head operatively connected to and moveable by the support. The print head may include an outlet configured to discharge a material in a trajectory along a central axis of the outlet, and a compactor disposed downstream of the outlet relative to the trajectory and configured to press the material transversely against an adjacent surface. The outlet may be configured to translate relative to the compacting module.

A system is disclosed for additively manufacturing a composite structure. The system may include a support, and a print head operatively connected to and moveable by the support. The print head may include an outlet configured to discharge a material in a trajectory along a central axis of the outlet, and a compactor disposed downstream of the outlet relative to the trajectory and configured to press the material transversely against an adjacent surface. The outlet may be configured to translate relative to the compacting module.

A multi-material three-dimensional printing apparatus is provided. The provided apparatus includes two or more print stations. Each of the print stations includes a substrate, a transportation device, a dispersion device, a compaction device, a printing device, a fixing device, and a fluidized materials removal device. The apparatus also includes an assembly apparatus in communication with the two or more print stations via the transportation device. The apparatus also includes one or more transfer devices in communication with the assembly apparatus. The apparatus also includes a computing and controlling device configured to control the operations of the two or more print stations, the assembly apparatus and the one or more transfer devices.

A multi-material three-dimensional printing apparatus is provided. The provided apparatus includes two or more print stations. Each of the print stations includes a substrate, a transportation device, a dispersion device, a compaction device, a printing device, a fixing device, and a fluidized materials removal device. The apparatus also includes an assembly apparatus in communication with the two or more print stations via the transportation device. The apparatus also includes one or more transfer devices in communication with the assembly apparatus. The apparatus also includes a computing and controlling device configured to control the operations of the two or more print stations, the assembly apparatus and the one or more transfer devices.

The present invention provides methods, processes, and systems for the manufacture of three-dimensional articles made of polymers using 3D printing. A layer of prepolymer is deposited on a build plate to form a powder bed. The deposited powder bed is heated to about 50° C. to about 170° C. Then, a solution of activating agent is printed on the powder bed in a predetermined pattern, and a stimulus is applied converting the prepolymer to the final polymer. After a predetermined period of time, sequential layers are printed to provide the three-dimensional article. The three-dimensional object can be cured to produce the three-dimensional article composed of the final polymers.

A method for forming a three-dimensionally (3D) printed flexible support apparatus includes: producing arrays of V-spring elements using a 3D printing system, each array including a plurality of V-spring elements arranged in a predefined array shape, and each V-spring element having a predefined firmness or hysteresis characteristic; arranging the arrays of V-spring elements in at least one two-dimensional (2D) array grid using the 3D printing system, such that at least one V-spring element of each array is attached to a V-spring element of at least one adjacent array; and shaping the at least one array grid according to a predefined volume to form the support apparatus.

A build material container outlet structure (100) comprises: a connector (107) comprising an interface surface (116) and an adaptor to receive a nozzle structure (202) of an external aspiration system; and a retaining structure (128) to releasably hold the nozzle structure in an engagement position with the interface surface of the connector; wherein the retaining structure comprises one or more retaining elements (118-1, 118-2, 118-3) disposed in the connector to exert an attractive magnetic biasing force on the nozzle structure of the external aspiration system to releasably hold the nozzle structure in the engagement position with the interface surface of the connector.

A build material container outlet structure (100) comprises: a connector (107) comprising an interface surface (116) and an adaptor to receive a nozzle structure (202) of an external aspiration system; and a retaining structure (128) to releasably hold the nozzle structure in an engagement position with the interface surface of the connector; wherein the retaining structure comprises one or more retaining elements (118-1, 118-2, 118-3) disposed in the connector to exert an attractive magnetic biasing force on the nozzle structure of the external aspiration system to releasably hold the nozzle structure in the engagement position with the interface surface of the connector.