B29C64/227

System for additively manufacturing composite structure

An additive manufacturing system is disclosed for use in discharging a continuous reinforcement. The additive manufacturing system may include a support, and a compactor operatively connected to and movable by the support. The compactor may be configured to apply a pressure to the continuous reinforcement during discharge. The additive manufacturing system may also include a feed roller biased toward the compactor to sandwich the continuous reinforcement between the roller and the compactor, and a cutting mechanism at least partially recessed within at least one of the feed roller and the compactor. The cutting mechanism may be configured to selectively move radially outward to engage the continuous reinforcement.

System for additively manufacturing composite structure

An additive manufacturing system is disclosed for use in discharging a continuous reinforcement. The additive manufacturing system may include a support, and a compactor operatively connected to and movable by the support. The compactor may be configured to apply a pressure to the continuous reinforcement during discharge. The additive manufacturing system may also include a feed roller biased toward the compactor to sandwich the continuous reinforcement between the roller and the compactor, and a cutting mechanism at least partially recessed within at least one of the feed roller and the compactor. The cutting mechanism may be configured to selectively move radially outward to engage the continuous reinforcement.

MANUFACTURING SYSTEMS AND METHODS FOR THREE-DIMENSIONAL PRINTING
20230150186 · 2023-05-18 · ·

A three-dimensional (3D) printing system may comprise a frame; and an additive component(s) configured to couple to the frame. The additive component(s) may comprise a first extrusion unit, a second extrusion unit, and/or a third extrusion unit. The 3D printing system may be a portion of a hybrid computer numerical control (CNC) machining/3D printing system and configured to manufacture a 3D component autonomously from start to finish. The additive component(s) may comprise a heating system including a hot-air blower.

Additive manufacturing systems and methods including rotating binder jet print head

An additive manufacturing system includes a build platform, a particulate dispenser assembly configured to dispense or remove particulate to or from the build platform, and a plurality of print heads each having at least one binder jet. The binder jets are configured to dispense at least one binder in varying densities onto the particulate in multiple locations to consolidate the particulate to form the component with a variable binder density throughout. The system also includes a plurality of arms extending at least partially across the build platform and supporting the print heads and at least one actuator assembly configured to rotate the print heads and/or the build platform about a rotation axis and move at least one of the print heads and the build platform in a build direction perpendicular to the build platform as part of a helical build process for the component.

PROCESS OF MAKING AN OBJECT USING AN ADDITIVE MANUFACTURING DEVICE, ADDITIVE MANUFACTURING DEVICE, AND CORRESPONDING COMPUTER PRODUCT
20230146560 · 2023-05-11 ·

Described is a method for making an object using an additive manufacturing device comprising actuators which act in conjunction to make the object. The method includes: receiving a design of the object, the design including at least one three-dimensional representation of the object, receiving at least one construction parameter indicating a physical characteristic of the object to be made, extracting from a memory at least one value associated with said at least one construction parameter and/or associated with the three-dimensional representation of the object, said at least one value indicating a command which can be set for the actuators of the additive manufacturing device, modifying the design of the object as a function of said at least one extracted value, generating a set of commands as a function of said design, and controlling said actuators by means of said set of commands.

PROCESS OF MAKING AN OBJECT USING AN ADDITIVE MANUFACTURING DEVICE, ADDITIVE MANUFACTURING DEVICE, AND CORRESPONDING COMPUTER PRODUCT
20230146560 · 2023-05-11 ·

Described is a method for making an object using an additive manufacturing device comprising actuators which act in conjunction to make the object. The method includes: receiving a design of the object, the design including at least one three-dimensional representation of the object, receiving at least one construction parameter indicating a physical characteristic of the object to be made, extracting from a memory at least one value associated with said at least one construction parameter and/or associated with the three-dimensional representation of the object, said at least one value indicating a command which can be set for the actuators of the additive manufacturing device, modifying the design of the object as a function of said at least one extracted value, generating a set of commands as a function of said design, and controlling said actuators by means of said set of commands.

Multiple axis robotic additive manufacturing system and methods
11642851 · 2023-05-09 · ·

A multiple axis robotic additive manufacturing system includes a robotic arm movable in six degrees of freedom. The system includes a build platform movable in at least two degrees of freedom and independent of the movement of the robotic arm to position the part being built to counteract effects of gravity based upon part geometry. The system includes an extruder mounted at an end of the robotic arm. The extruder is configured to extrude at least part material with a plurality of flow rates, wherein movement of the robotic arm and the build platform are synchronized with the flow rate of the extruded material to build the 3D part.

Multiple axis robotic additive manufacturing system and methods
11642851 · 2023-05-09 · ·

A multiple axis robotic additive manufacturing system includes a robotic arm movable in six degrees of freedom. The system includes a build platform movable in at least two degrees of freedom and independent of the movement of the robotic arm to position the part being built to counteract effects of gravity based upon part geometry. The system includes an extruder mounted at an end of the robotic arm. The extruder is configured to extrude at least part material with a plurality of flow rates, wherein movement of the robotic arm and the build platform are synchronized with the flow rate of the extruded material to build the 3D part.

CABLE ROBOT POSITIONING SYSTEM UTILIZING A LIGHT BEAM MEASUREMENT DEVICE
20230139810 · 2023-05-04 ·

A light-based measurement system is capable of directing a light beam to a cooperative target used in conjunction with a cable robot to accurately control the position of the end effector within a large volume working environment defined by a single coordinate system. By measuring the end effector while the device is in operation, the cable robot control system can be adjusted in real time to correct for errors that are introduced through the design of the robot itself providing accuracy in the tens or hundreds of micron range. A coordination processor runs control software that communicates with both the laser tracker and the cable robot. An action plan file is loaded by the software that defines the coordinate system of the working volume, the locations where actions need to be performed by the cable robot, and the actions to be taken.

SUNKEN 3D PRINTER AND 3D PRINTING METHOD

The present disclosure belongs to the technical field of 3D printers, and a sunken 3D printer and a 3D printing method are disclosed. The sunken 3D printer comprises a main platform, a first linear driving mechanism, a second linear driving mechanism, a printing platform and an optical machine scraper assembly. The main platform comprises a horizontal platform and a vertical platform which are perpendicular to each other, and a resin tank is provided in the horizontal platform; and the first linear driving mechanism and the second linear driving mechanism are installed at the two ends of the vertical platform, the first linear driving mechanism is used for driving the printing platform to move up and down, and the second linear driving mechanism is used for driving the optical machine scraper assembly to move up and down.