B29C64/227

System and method for moving build material using a gripper

A system and corresponding method to move build material in a three-dimensional (3D) printing system uses a gripper. The gripper is arranged to apply at least two opposing lateral forces to the build material. The at least two opposing lateral forces are applied to the build material, in conjunction with linear motion of the gripper, for at least a portion of a path the build material travels toward an extrusion head.

System and method for moving build material using a gripper

A system and corresponding method to move build material in a three-dimensional (3D) printing system uses a gripper. The gripper is arranged to apply at least two opposing lateral forces to the build material. The at least two opposing lateral forces are applied to the build material, in conjunction with linear motion of the gripper, for at least a portion of a path the build material travels toward an extrusion head.

Extrusion system for 3-D printing of viscous elastomers

Disclosed is direct ink write (DIW) print extrusion head for 3D printing of viscous elastomers. The disclosed print extrusion head comprises a mixer assembly, comprising a fluid distribution cap coupled to a carrier, an in-line mixer coupled to the fluid distribution cap. A cooling jacket surrounds the in-line mixer. A nozzle is coupled to the in-line mixer and protrudes below the cooling jacket over a work surface. The position of the nozzle relative to the work surface is changeable. At least one heat source is on the chassis and disposed adjacent to the fluid distribution cap. The at least one heat source comprises a heat guiding element to direct heat to a region onto the work surface below the nozzle.

Extrusion system for 3-D printing of viscous elastomers

Disclosed is direct ink write (DIW) print extrusion head for 3D printing of viscous elastomers. The disclosed print extrusion head comprises a mixer assembly, comprising a fluid distribution cap coupled to a carrier, an in-line mixer coupled to the fluid distribution cap. A cooling jacket surrounds the in-line mixer. A nozzle is coupled to the in-line mixer and protrudes below the cooling jacket over a work surface. The position of the nozzle relative to the work surface is changeable. At least one heat source is on the chassis and disposed adjacent to the fluid distribution cap. The at least one heat source comprises a heat guiding element to direct heat to a region onto the work surface below the nozzle.

High speed multi-directional three dimensional printer

A high speed multi-directional 3D printer includes two opposing delta 3D printers set in an opposing configuration, a modified frame to enable both delta 3D printers to slide back and forth, two horizontal/outward printing extruders, and a sliding/locking kernel substrate mount with adhesive for printing against gravity.

Computationally optimized and manufactured acoustic metamaterials

A method, system, and apparatus for fabricating an acoustic metamaterial is provided. In an embodiment, a method for fabricating an acoustic metamaterial includes determining at least one tuned physical property for each of a plurality of micro-resonators according to a desired acoustic property of the acoustic metamaterial. For a particular physical property, a value of the tuned physical property for at least one of the plurality of micro-resonators is different from a value of the tuned physical property for at least one other of the plurality of micro-resonators. The method also includes additively forming the acoustic metamaterial such that the acoustic metamaterial comprises a first structure and the plurality of micro-resonators embedded within the first structure. Forming the acoustic metamaterial is performed such that an actual physical property of each of the plurality of micro-resonators is equal to a corresponding tuned physical property for each of the plurality of micro-resonators.

Computationally optimized and manufactured acoustic metamaterials

A method, system, and apparatus for fabricating an acoustic metamaterial is provided. In an embodiment, a method for fabricating an acoustic metamaterial includes determining at least one tuned physical property for each of a plurality of micro-resonators according to a desired acoustic property of the acoustic metamaterial. For a particular physical property, a value of the tuned physical property for at least one of the plurality of micro-resonators is different from a value of the tuned physical property for at least one other of the plurality of micro-resonators. The method also includes additively forming the acoustic metamaterial such that the acoustic metamaterial comprises a first structure and the plurality of micro-resonators embedded within the first structure. Forming the acoustic metamaterial is performed such that an actual physical property of each of the plurality of micro-resonators is equal to a corresponding tuned physical property for each of the plurality of micro-resonators.

THREE-DIMENSIONAL MODELING DEVICE AND METHOD OF MANUFACTURING THREE-DIMENSIONAL SHAPED ARTICLE
20220355544 · 2022-11-10 ·

A three-dimensional modeling device includes a plasticizing section for plasticizing a material to generate a shaping material, a stage on which the shaping material is stacked, a nozzle which has a nozzle opening, and ejects the shaping material from the nozzle opening toward a modeling area on the stage, a transfer mechanism section for changing a relative position between the nozzle and the stage, and a heating section having a heater and a heating member for heating the shaping material stacked in the modeling area with heat supplied from the heater. The nozzle opening is located between the stage and the heating section in a stacking direction of the shaping material, the heating section is configured so that a relative position to the stage changes together with the nozzle, and the heating member covers at least the modeling area when viewed along the stacking direction.

Method and system for 3D printer with improved performance and 3D printer employing same
11491708 · 2022-11-08 ·

In an aspect, a 3D printer is provided and includes a print head having an extruder motor positioned to feed a filament into a heater, a print head positioning system configured to move the print head relative to a print surface, a motor driver that is connected to the extruder motor and is operable to control the operation of the extruder motor, a sensor module that includes a feed rate sensor positioned to detect a rate of feed of the filament, and a control system that is programmed to: receive signals from the sensor module that are indicative of the feed rate of the filament, and control the operation of the motor driver based on the signals from the sensor module.

Method and system for 3D printer with improved performance and 3D printer employing same
11491708 · 2022-11-08 ·

In an aspect, a 3D printer is provided and includes a print head having an extruder motor positioned to feed a filament into a heater, a print head positioning system configured to move the print head relative to a print surface, a motor driver that is connected to the extruder motor and is operable to control the operation of the extruder motor, a sensor module that includes a feed rate sensor positioned to detect a rate of feed of the filament, and a control system that is programmed to: receive signals from the sensor module that are indicative of the feed rate of the filament, and control the operation of the motor driver based on the signals from the sensor module.