A build material management system for a 3D printing system is described in which one or more input ports of a housing of the build material management system is to connect to one or more respective transportable containers. The transportable containers contain a volume of build material comprising 3D printed parts and a portion of non-fused build material. A pump also comprised within the housing is operable to provide a pressure differential across a conduit network of the build material management system. The pump is connected to the input port(s) by the conduit network. An air-flow caused through at least one of the one or more input ports is controlled by processing circuitry also comprised within the housing. The air-flow causes cooling within the respective transportable container. In one alternative, the housing comprises at least two input ports. In all other alternatives, a filling port for filling the or a further transportable container with at least a portion of fresh build material for use in a subsequent 3D printing operation is not comprised within the housing.

An apparatus and device for creating a vertical strengthening feature within a 3D printed article of manufacture for improving mechanical performance in the Z-direction. Fill material is deposited in voids vertically crossing multiple layers during the build of 3D printing. The device includes a penetrating extension that fits within the void to create a vertical strengthening feature via heat and/or extruded fill material. The size and/or movement of the heated extension can impact the void side walls to reflow the build material and blend the layers together within the void side walls.

An apparatus and device for creating a vertical strengthening feature within a 3D printed article of manufacture for improving mechanical performance in the Z-direction. Fill material is deposited in voids vertically crossing multiple layers during the build of 3D printing. The device includes a penetrating extension that fits within the void to create a vertical strengthening feature via heat and/or extruded fill material. The size and/or movement of the heated extension can impact the void side walls to reflow the build material and blend the layers together within the void side walls.

A split spool assembly for discharging filament to a three-dimensional printer is provided. The assembly includes a first spool part having a first reel collar angularly spaced from an axis and a first hub portion, which is disposed about the axis and angularly spaced from the first reel collar. The assembly further includes a second spool part having a second reel collar angularly spaced from the axis and a second hub portion, which is disposed about the axis and angularly spaced from the second reel collar. The first and second collars are spaced from one another for storing a predetermined amount of filament therebetween. The first and second hub portions are disposed about the axis and terminate at associated first and second ends, with the first and second ends being positioned adjacent to one another such that the first and second hub portions are arranged in series along the axis.

A split spool assembly for discharging filament to a three-dimensional printer is provided. The assembly includes a first spool part having a first reel collar angularly spaced from an axis and a first hub portion, which is disposed about the axis and angularly spaced from the first reel collar. The assembly further includes a second spool part having a second reel collar angularly spaced from the axis and a second hub portion, which is disposed about the axis and angularly spaced from the second reel collar. The first and second collars are spaced from one another for storing a predetermined amount of filament therebetween. The first and second hub portions are disposed about the axis and terminate at associated first and second ends, with the first and second ends being positioned adjacent to one another such that the first and second hub portions are arranged in series along the axis.

An additive manufacturing method includes providing a polymeric material and changing a cooling rate of the polymeric material by adding a second material to the polymeric material. The additive manufacturing method also includes providing the polymeric material and the added second material to an additive manufacturing apparatus and depositing the polymeric material, having the changed cooling rate, with the additive manufacturing apparatus at a deposition rate that is based at least in part on the changed cooling rate of the polymeric material.

An additive manufacturing method includes providing a polymeric material and changing a cooling rate of the polymeric material by adding a second material to the polymeric material. The additive manufacturing method also includes providing the polymeric material and the added second material to an additive manufacturing apparatus and depositing the polymeric material, having the changed cooling rate, with the additive manufacturing apparatus at a deposition rate that is based at least in part on the changed cooling rate of the polymeric material.

Bio-Inks and methods of using compositions comprising the bio-Inks are disclosed. 3-D tissue repair and regeneration through precise and specific formation of biodegradable tissue scaffolds in a tissue site using the bio-inks are also provided. Specific methylacrylated gelatin hydrogels (MAC) and methacrylated chitosan (MACh) preparations formulated with sucrose, a silicate-containing component (such as laponite), and/or a cross-linking agent (such as a photo-initiator or chemical initiator), as well as powdered preparations of these, are also disclosed. Kits containing these preparations are provided for point-of-care tissue repair in vivo. Superior, more complete (up to 99.85% tissue regeneration within 4 weeks applied in situ), and rapid in situ tissue repair and bone formation are also demonstrated.

Bio-Inks and methods of using compositions comprising the bio-Inks are disclosed. 3-D tissue repair and regeneration through precise and specific formation of biodegradable tissue scaffolds in a tissue site using the bio-inks are also provided. Specific methylacrylated gelatin hydrogels (MAC) and methacrylated chitosan (MACh) preparations formulated with sucrose, a silicate-containing component (such as laponite), and/or a cross-linking agent (such as a photo-initiator or chemical initiator), as well as powdered preparations of these, are also disclosed. Kits containing these preparations are provided for point-of-care tissue repair in vivo. Superior, more complete (up to 99.85% tissue regeneration within 4 weeks applied in situ), and rapid in situ tissue repair and bone formation are also demonstrated.

A feedstock configured for use in an extruder in an additive manufacturing system is configured as a braided comingled tow filament. A method of producing the braided comingled tow filament includes providing a bundle of comingled tow material having a fiber count ranging from about 1,000 fibers to about 25,000 fibers having thermoplastic fibers comingled therewith, wherein the tow material in the filament ranges from about 50 to 75 volume percent and the volume percent of the thermoplastic material ranges from about 25 volume percent to about 50 volume percent. The method includes dividing the length of comingled tow material into sections, twisting each section into a strand to form a plurality of strands of twisted tow material, and braiding together the strands.