A 3D printing cleaning module comprises an extraction gate at a lateral wall of a housing; and a platform within the housing to support a build bed including 3D printed parts and un-solidified build material. The platform is tilted or tiltable with respect to a horizontal plane towards the extraction gate to enable 3D printed parts on the platform to be removable through the extraction gate. The module comprises a cleaning engine to remove at least part of the un-solidified build material from the housing, a vibrating mechanism to vibrate the platform; and a controller. The controller is to control the cleaning engine to execute a cleaning operation by removing un-solidified build material from the housing, to cause the part ejection gate to open upon completion of the cleaning operation, and to cause the vibrating mechanism to vibrate the platform when the part extraction gate is in the open position.

A 3D printing cleaning module comprises an extraction gate at a lateral wall of a housing; and a platform within the housing to support a build bed including 3D printed parts and un-solidified build material. The platform is tilted or tiltable with respect to a horizontal plane towards the extraction gate to enable 3D printed parts on the platform to be removable through the extraction gate. The module comprises a cleaning engine to remove at least part of the un-solidified build material from the housing, a vibrating mechanism to vibrate the platform; and a controller. The controller is to control the cleaning engine to execute a cleaning operation by removing un-solidified build material from the housing, to cause the part ejection gate to open upon completion of the cleaning operation, and to cause the vibrating mechanism to vibrate the platform when the part extraction gate is in the open position.

A 3D printing module to remove un-solidified build material attached to a 3D printed part is disclosed herein. The 3D printing module comprises a platform within a housing to support a 3D printed part, a vibrating mechanism to vibrate the platform, a cleaning element to apply a cleaning stream within the housing to clean the 3D printed part, and a controller. The controller is to vibrate the platform, generate a cleaning stream in the housing, and to control at least one of the platform and the cleaning element to apply the cleaning stream to different portions of a 3D printed part on the platform.

A 3D printing module to remove un-solidified build material attached to a 3D printed part is disclosed herein. The 3D printing module comprises a platform within a housing to support a 3D printed part, a vibrating mechanism to vibrate the platform, a cleaning element to apply a cleaning stream within the housing to clean the 3D printed part, and a controller. The controller is to vibrate the platform, generate a cleaning stream in the housing, and to control at least one of the platform and the cleaning element to apply the cleaning stream to different portions of a 3D printed part on the platform.

An apparatus and method for removing support material from and/or smoothing surfaces of an additively manufactured part (the “AM part”) is disclosed. The apparatus may include a chamber, a support surface within the chamber, and one or more nozzles within the chamber. The nozzles may be the same size or different sizes. The support surface may be configured to support the AM part. The support surface may have one or more openings sized and configured to allow the fluid to pass through the opening(s). The nozzles may be configured to spray a fluid at the AM part, and the spray may be an atomized or semi-atomized spray of the fluid. For removing support material from parts with internal spaces, such as cavities or passages, the apparatus can include a nozzle at the end of an adjustable flexible hose member that can be adjusted to spray into an internal space of the part. Alternatively, for removing unwanted support material from multiple parts with internal spaces, the apparatus may include a submersion tank.

An apparatus and method for removing support material from and/or smoothing surfaces of an additively manufactured part (the “AM part”) is disclosed. The apparatus may include a chamber, a support surface within the chamber, and one or more nozzles within the chamber. The nozzles may be the same size or different sizes. The support surface may be configured to support the AM part. The support surface may have one or more openings sized and configured to allow the fluid to pass through the opening(s). The nozzles may be configured to spray a fluid at the AM part, and the spray may be an atomized or semi-atomized spray of the fluid. For removing support material from parts with internal spaces, such as cavities or passages, the apparatus can include a nozzle at the end of an adjustable flexible hose member that can be adjusted to spray into an internal space of the part. Alternatively, for removing unwanted support material from multiple parts with internal spaces, the apparatus may include a submersion tank.

A layer forming apparatus includes a loading unit including a stage onto which powder is supplied, a rotator that flattens the powder on the stage to form a powder layer, and circuitry. The circuitry causes the rotator to move in a first direction parallel to a surface of the stage and rotate while contacting the powder on the stage to form the powder layer. Further, the circuitry causes the rotator to move in a second direction opposite to the first direction and rotate while contacting surplus powder not on the stage.

In one example, a decaking system for 3D printing includes a platform to support multiple green parts in unbound powder surrounding the green parts, a decaking tool to remove unbound powder from around the green parts, a camera to photograph green parts on the platform as unbound powder is removed from around the green parts, and a controller operatively connected to the camera. The controller is programmed to detect a pattern of light intensity in the photographs and, in response to a determination a detected pattern matches a reference pattern, modulate or stop the decaking tool.

In one example, a decaking system for 3D printing includes a platform to support multiple green parts in unbound powder surrounding the green parts, a decaking tool to remove unbound powder from around the green parts, a camera to photograph green parts on the platform as unbound powder is removed from around the green parts, and a controller operatively connected to the camera. The controller is programmed to detect a pattern of light intensity in the photographs and, in response to a determination a detected pattern matches a reference pattern, modulate or stop the decaking tool.

A powder-based additive manufacturing installation (10) comprises a powder layering device (14) that can be displaced along a path linking a start zone (A) and an end zone (B). The layering device (14) comprises powder deposition means (18) for depositing powder in a powder deposition zone (D) situated between the start zone (A) and the end zone (B). The installation comprises a cleaning device (40) situated on the path of the layering device (14). The cleaning device (40) comprises a blowing device (42) configured to blow a gas flow onto at least one surface of the powder deposition means (18).