A method of manufacturing a three-dimensional (3D) object may include fabricating a support structure and fabricating the 3D object on the support structure, wherein the support structure contacts the 3D object at a support region of the 3D object. The method further includes overcuring the 3D object at an overcure region of the 3D object, wherein the overcure region is distinct from the support region, and removing the support structure from the 3D object. After removal of the support structure, a support mark remains on the 3D printed object where the support structure had contacted the 3D object, wherein the overcure region of the 3D object projects past the support mark.

A machine and a method for treating cakes from additive manufacturing processes, wherein the cake contains residual powders and sintered pieces is disclosed. The machine includes a cylindrical vibrating body which is placed in a position above a vibratory finishing or tumbling or vibro-blasting machine and is separated from the vibratory finishing or tumbling or vibro-blasting machine by a remotely operable door and the cylindrical vibrating body obtains its vibration from the machine below. The machine includes means for destructuring the cake in order to obtain the separation of the non-sintered powder from the sintered pieces present in the cake and means for recovering the powder resulting from the destructuring of the cake.

A machine and a method for treating cakes from additive manufacturing processes, wherein the cake contains residual powders and sintered pieces is disclosed. The machine includes a cylindrical vibrating body which is placed in a position above a vibratory finishing or tumbling or vibro-blasting machine and is separated from the vibratory finishing or tumbling or vibro-blasting machine by a remotely operable door and the cylindrical vibrating body obtains its vibration from the machine below. The machine includes means for destructuring the cake in order to obtain the separation of the non-sintered powder from the sintered pieces present in the cake and means for recovering the powder resulting from the destructuring of the cake.

Disclosed is a manufacturing device for additive manufacturing of three-dimensional elements by layer-by-layer application by at least one coating unit and locally selective solidification of a build-up material by at least one irradiation unit, the manufacturing device including a building shaft and a carrier with a building platform, wherein the element can be built up on the building platform within the building shaft, wherein the building shaft can be changed relatively in height with respect to the building platform and is sealable with respect to the latter during the layer-by-layer application in that during the layer-by-layer application between an inner surface of the building shaft and the carrier a gap is formed such that a part of the build-up material can at least partially penetrate to thereby seal the building shaft with respect to the carrier.

Disclosed is a manufacturing device for additive manufacturing of three-dimensional elements by layer-by-layer application by at least one coating unit and locally selective solidification of a build-up material by at least one irradiation unit, the manufacturing device including a building shaft and a carrier with a building platform, wherein the element can be built up on the building platform within the building shaft, wherein the building shaft can be changed relatively in height with respect to the building platform and is sealable with respect to the latter during the layer-by-layer application in that during the layer-by-layer application between an inner surface of the building shaft and the carrier a gap is formed such that a part of the build-up material can at least partially penetrate to thereby seal the building shaft with respect to the carrier.

In a method for producing an implant from a biocompatible silicone, a 3D mathematical model of an implant to be produced is used to create a 3D model of a casting mold for the implant as a negative. The casting mold is produced from a polymeric material through an additive manufacturing process and coated through vapor deposition of a coating material from the parylene family at least in a region that comes into contact with the biocompatible silicone to be cast. A platinum-catalyzed 2-component thermosetting silicone as the biocompatible silicone for the implant is introduced into a mold cavity of the coated casting mold, with a residence time of the implant in a patient's body of more than 29 days. The casting mold is heated to vulcanize the biocompatible silicone, and after cooling down the vulcanized implant is demolded from the casting mold.

In a method for producing an implant from a biocompatible silicone, a 3D mathematical model of an implant to be produced is used to create a 3D model of a casting mold for the implant as a negative. The casting mold is produced from a polymeric material through an additive manufacturing process and coated through vapor deposition of a coating material from the parylene family at least in a region that comes into contact with the biocompatible silicone to be cast. A platinum-catalyzed 2-component thermosetting silicone as the biocompatible silicone for the implant is introduced into a mold cavity of the coated casting mold, with a residence time of the implant in a patient's body of more than 29 days. The casting mold is heated to vulcanize the biocompatible silicone, and after cooling down the vulcanized implant is demolded from the casting mold.

An additive manufacturing process which comprises carrying out an additive manufacturing build process to create a build cake. The build cake comprises a build object and non-solidified build material and the build object is built in a build location within the build cake. The build cake is supported on a tray which comprises a mesh having openings therethrough. The tray also includes an object region and a restraining feature to restrain a build object within the object region. The process comprises performing a decake operation in which non-solidified build material from the build cake passes through the openings of the mesh and the object moves into contact with the tray in the object region so that the object is restrained within the object region of the tray by the restraining feature.

An additive manufacturing process which comprises carrying out an additive manufacturing build process to create a build cake. The build cake comprises a build object and non-solidified build material and the build object is built in a build location within the build cake. The build cake is supported on a tray which comprises a mesh having openings therethrough. The tray also includes an object region and a restraining feature to restrain a build object within the object region. The process comprises performing a decake operation in which non-solidified build material from the build cake passes through the openings of the mesh and the object moves into contact with the tray in the object region so that the object is restrained within the object region of the tray by the restraining feature.

A multi-station stereolithographic group, includes: support and movement apparatus for a modelling plate with respect to a fixed base facing the modelling plate, the fixed base including at least two work stations positioned in respective areas able to be reached by the modelling plate moved by the support and movement apparatus. Such a fixed base includes at least three work stations: at least one first station for forming an object, at least one second station for washing a formed object, at least one third station for stabilising a formed object.