A system and process of printing a package of expanded material (e.g., expanded starch, foam or other expanded material). The expanded material can be heated and extruded, poured, sprayed, or otherwise applied in malleable form that sets up to become a porous protective covering for an item to be packaged. In an example, a layer of expanded material is laid down, and the item in a protective covering (e.g., a plastic bag, sleeve, coating, etc.) is positioned on the layer of expanded material. Additional layers or expanded material may be applied, thereby encasing the item. The top surface of the expanded material may be flattened, such as by operation of a roller, press, or cutter. The top surface may be sprayed with a shellac sealant, paint, or other coating, to allow printing of a label on the top surface.

A system and process of printing a package of expanded material (e.g., expanded starch, foam or other expanded material). The expanded material can be heated and extruded, poured, sprayed, or otherwise applied in malleable form that sets up to become a porous protective covering for an item to be packaged. In an example, a layer of expanded material is laid down, and the item in a protective covering (e.g., a plastic bag, sleeve, coating, etc.) is positioned on the layer of expanded material. Additional layers or expanded material may be applied, thereby encasing the item. The top surface of the expanded material may be flattened, such as by operation of a roller, press, or cutter. The top surface may be sprayed with a shellac sealant, paint, or other coating, to allow printing of a label on the top surface.

A method of adjusting a three-dimensional representation of an object to be manufactured in an additive manufacturing process comprises determining a processing operation to be applied to the object, and adjusting the three-dimensional representation of the object based on adjustment parameters associated with the processing operation.

Antenna structures can include an additively manufactured engineered fingerprint (AMEF). AMEF antenna features facilitate individual or type classification of an unknown source antenna. As described herein, physical features can be included in an additively manufactured antenna to facilitate source identification, such as without sacrificing antenna performance. In general, AMEF techniques can improve physical layer security, such as without dramatically increasing production cost or decreasing production throughput, as compared to other approaches.

Antenna structures can include an additively manufactured engineered fingerprint (AMEF). AMEF antenna features facilitate individual or type classification of an unknown source antenna. As described herein, physical features can be included in an additively manufactured antenna to facilitate source identification, such as without sacrificing antenna performance. In general, AMEF techniques can improve physical layer security, such as without dramatically increasing production cost or decreasing production throughput, as compared to other approaches.

A method for determining additive manufacturing parameters for the manufacture of an additive manufacturing support (1) for a target part exhibiting an overhang comprises the steps of: (a) additive manufacture of a plurality of supports for each supporting an overhang (2) of a test part (3), each support (1) being associated with a collection of manufacturing parameters and a collection of geometric parameters pertaining to the overhang (2); (b) manufacturing the test part (3) and observing, for each support (1), a collection of mechanical parameters pertaining to the support (1); (c) determining the additive manufacturing parameters for the manufacture of the support (1) of the target part on the basis of the geometric parameters pertaining to the overhang of the target part and of the mechanical parameters pertaining to the support.

A method for determining additive manufacturing parameters for the manufacture of an additive manufacturing support (1) for a target part exhibiting an overhang comprises the steps of: (a) additive manufacture of a plurality of supports for each supporting an overhang (2) of a test part (3), each support (1) being associated with a collection of manufacturing parameters and a collection of geometric parameters pertaining to the overhang (2); (b) manufacturing the test part (3) and observing, for each support (1), a collection of mechanical parameters pertaining to the support (1); (c) determining the additive manufacturing parameters for the manufacture of the support (1) of the target part on the basis of the geometric parameters pertaining to the overhang of the target part and of the mechanical parameters pertaining to the support.

In an example, a method includes obtaining a compensation model characterising a relationship between a location of an object within a fabrication chamber of an additive manufacturing apparatus and a geometrical compensation to be applied to a model of said object, wherein different geometrical compensation values are associated with different locations. In some examples the method further includes determining a magnitude of a dimension parameter of each object of a set of objects to be generated in a build operation. The method may include determining a spatial arrangement of objects to be generated within the build volume, based on the magnitude of the dimension parameters and the geometrical compensation values for an intended location of object generation in the spatial arrangement.

In an example, a method includes acquiring, by a processor and for a set of locations in a fabrication chamber for additive manufacturing, data identifying a first subset of locations associated with a first level of variability in deformations in object generation and a second subset of locations associated with a second, greater, level of variability in deformations object generation. A geometrical compensation model may be derived to compensate for anticipated deformations in object generation by a first additive manufacturing apparatus. The geometrical compensation model may comprise geometrical transformations to apply to object model data representing at least a portion of an object, wherein each geometrical transformation is associated with a location of the set of locations. The first subset of locations may be associated with geometrical transformations determined based objects generated by a plurality of additive manufacturing apparatus and the second subset of locations may be associated with geometrical transformations determined based on objects generated by the first additive manufacturing apparatus.

In an example, a method includes acquiring, by a processor and for a set of locations in a fabrication chamber for additive manufacturing, data identifying a first subset of locations associated with a first level of variability in deformations in object generation and a second subset of locations associated with a second, greater, level of variability in deformations object generation. A geometrical compensation model may be derived to compensate for anticipated deformations in object generation by a first additive manufacturing apparatus. The geometrical compensation model may comprise geometrical transformations to apply to object model data representing at least a portion of an object, wherein each geometrical transformation is associated with a location of the set of locations. The first subset of locations may be associated with geometrical transformations determined based objects generated by a plurality of additive manufacturing apparatus and the second subset of locations may be associated with geometrical transformations determined based on objects generated by the first additive manufacturing apparatus.