B29C65/06

PROCESS FOR MANUFACTURING OF FREE FORM INFLATABLE BODIES
20230211563 · 2023-07-06 · ·

Process for manufacturing inflatable bodies capable of assuming a desired complexly curved shape comprising two, around their circumference hermetically bonded opposing membranes (3, 4), which are internally linked by a plurality of link tapes (1), which tapes are bonded at an exact length and inclination angle at an exactly determined position. By numerical instructions, a continuous tape is fed and bonded alternately on the insides of the membranes by means of a roboticized tape positioning head, creating bond lines (2) between the tape and a membrane. Any fold occurring through local inclination, or planar angle variation of the tape relative to a membrane is kept between two bond lines on a membrane (3,4). A roboticized tape positioning and bonding head inside, and a bond activation head outside of a membrane can position relative to a membrane (3,4) by means of printed positioning marks, optical and proximity sensors to create the bond lines (2).

VIBRATION WELDING FIBER-REINFORCED COMPOSITE AIRCRAFT STRUCTURES

During a formation method, a first component and a second component are provided. The first component is configured from or otherwise includes a first fiber-reinforced thermoplastic composite. The first component also includes a base and a material buildup on a portion of the base. The second component is configured from or otherwise includes a second fiber-reinforced thermoplastic composite. The second component is arranged with the first component. The second component abuts the material buildup. The second component is vibration welded to the first component to provide a weld joint between the first component and the second component. At least a portion of the material buildup is displaced during the vibration welding.

MANUAL UNIVERSAL PUNCHING/WELDING APPARATUS AND METHOD
20230001505 · 2023-01-05 ·

A manual universal punching and welding apparatus includes a body frame having at least a vertical wall; a pair of supporting arms that are attached to the body frame and clamp a portion of the work object; a punching head that rotates clockwise and counterclockwise in a plane defined by the vertical wall of the body frame; and a welding part for welding the work object loaded on the work object loading part of the punching head. As for an efficiency of the present invention, a single manual punching/welding apparatus may produce all types of parts that require punching and welding. In addition, compared to the maintenance of a large number of designated machines, only one universal machine would desire maintenance, which greatly reduces the burden of overall maintenance.

Welding apparatus
11541608 · 2023-01-03 · ·

A welding apparatus is suitable for welding polymeric materials, and particularly but not exclusively those that may be thin or brittle. A welding apparatus is provided for welding polymeric materials along a weld zone of the polymeric material. The welding apparatus has a carrier for supplying heat to the weld zone to cause melting of the polymeric material, wherein the heating element is arranged to reciprocate relative to the carrier between a retracted and an extended configuration, such that as the element moves from the retracted to the extended configuration the heating element melts and penetrates the surface of the polymeric material. The carrier also has a trailing contact surface trailing the heating element along the weld zone arranged to constrain molten polymeric material in the weld zone. The heating element is also arranged to reciprocate relative to the trailing contact surface.

FORMED SHEET MEMBRANE ELEMENT AND FILTRATION SYSTEM
20220410069 · 2022-12-29 ·

A piece of substrate material is formed under heat and pressure by a roller against a cavity or platen into a shaped substrate sheet having one or more depressions. Two substrate sheets are bonded together to form a substrate wherein the one or more depressions form one or more interior channels. The substrate is coated with a dope in a casting device having a guide portion corresponding to the shape of the substrate sheets and quenched to form a filtering membrane.

SECURING A SECOND OBJECT TO A FIRST OBJECT
20220410496 · 2022-12-29 ·

A method of manufacturing a lightweight building element assembly is disclosed. The assembly firstly comprises a first object (1) being a lightweight building element that has a first outer building layer (11) and an interlining layer (13). The assembly further comprises a second object (2) secured to the first object. The method comprises firstly providing the first object, wherein the first object has an indentation (19) formed by the first outer building layer. The indentation may form a blind opening or a through opening in the first object. The method further comprises providing the second object (2), wherein the second object comprises an outer surface portion of a thermoplastic material, wherein the outer surface portion is a lateral outer surface portion with respect to an axis. The second object is brought in contact with the first object so that the lateral outer surface is in physical contact with the sidewall (14), and mechanical energy is coupled into the second object so as to cause energy absorption due to friction between the lateral outer surface and the lateral wall, until a flow portion of the thermoplastic material becomes liquefiable and flows relative to the lateral wall. After re-solidification of the thermoplastic material, the flow portion secures the second object to the first object.

SECURING A SECOND OBJECT TO A FIRST OBJECT
20220410496 · 2022-12-29 ·

A method of manufacturing a lightweight building element assembly is disclosed. The assembly firstly comprises a first object (1) being a lightweight building element that has a first outer building layer (11) and an interlining layer (13). The assembly further comprises a second object (2) secured to the first object. The method comprises firstly providing the first object, wherein the first object has an indentation (19) formed by the first outer building layer. The indentation may form a blind opening or a through opening in the first object. The method further comprises providing the second object (2), wherein the second object comprises an outer surface portion of a thermoplastic material, wherein the outer surface portion is a lateral outer surface portion with respect to an axis. The second object is brought in contact with the first object so that the lateral outer surface is in physical contact with the sidewall (14), and mechanical energy is coupled into the second object so as to cause energy absorption due to friction between the lateral outer surface and the lateral wall, until a flow portion of the thermoplastic material becomes liquefiable and flows relative to the lateral wall. After re-solidification of the thermoplastic material, the flow portion secures the second object to the first object.

Friction stir spot welding apparatus and friction stir spot welding method

A friction stir spot welding apparatus including a controller that (A) operates a rotary driver and a tool driver such that a pin and a shoulder are brought into contact with a welded workpiece; (B) operates, after the step (A), the rotary driver and the tool driver such that the pin separates from the welded workpiece; and (C) operates, after the step (B), the rotary driver and the tool driver such that the pin advances toward the welded workpiece. The controller controls the tool driver such that pressing force applied to the welded workpiece from the pin and the shoulder in the step (C) is smaller than that in the step (B) and/or controls the rotary driver such that rotational frequencies of the pin and the shoulder in the step (C) are lower than those in the step (B).

Pipe fitting incorporating a spherical spin weld
11534640 · 2022-12-27 · ·

A two-piece connection between a supply pipe from a source of water and a connection to a fire sprinkler with the connector having a first or rear section entirely above a ceiling and a second or front section connected to the first section with the connection entirely above a ceiling and the forward portion of second section connected to the fire sprinkler. The first connector section, located entirely above a ceiling, has a spherical male sidewall with a rounded leading edge and a rear portion of the second connector section has a spherical female interior surface.

Hollow molded article and method of producing the same

A hollow molded article having a joining site where two or more split objects are welded by plastic welding and comes into contact with pressurized hydrogen, wherein an average spherulite size in a portion which is 500 μm deep inside from a surface of the hollow molded article is 20 μm or less, and a tensile strength of a test piece containing the joining site of the hollow molded article is 80% or more based on a tensile strength of a test piece not containing the joining site of the hollow molded article.