Pile articles (20,22), especially pile weather stripping, and a method and apparatus (10) for making such articles where the backing (24) and the pile (26) are of unlike material, especially nylon yarn for the pile (26) and polypropylene containing material for the backing (24), wherein prior to the welding of the pile (26) to the backing (24) the pile is first pre-heated using ultrasonic energy to melt the pile in a region (65) thereof where the pile is ultrasonically welded to the backing and before the weld is made. The ultrasonic melting occurs upstream of the location where the pile (26) is welded to the backing (24) so that the ultrasonically pre-heated melted region (65) of the pile (26) can cool and become at least partially solidified. Then pile (26) at the pre-heated melted region (65) is welded to the backing (24) and causes a reactive or chemical weld to occur, thereby attaching the pile (26) to the backing (24).

The disclosure relates to an electrical plug connector, comprising two housing parts, which are connected in a sealing manner on flat contact surfaces. A first housing part is, on its contact surface, equipped with an annular sealing edge directed at the opposite housing part. A second housing part is, on its contact surface, equipped with an annular seal corresponding to the sealing edge. The housing parts may be unreleasably connected to one another at multiple locations radially outside the seal and the sealing edge.

A protective guard for a hand, finger or thumb includes a first thermoplastic layer heat welded to second thermoplastic layer. The second thermoplastic layer has a thickness that is greater than the thickness of the first thermoplastic layer.

The method of bonding a first object (1) to a second object (2) uses a connector, the connector having a first sheet portion and a second sheet portion (32). The first sheet portion has at least one outwardly protruding first attachment portion (33), and the second sheet portion has at least one outwardly protruding second attachment portion (34). The connector (3) further has a spacer between the first and second sheet portions. For bonding, the first and second objects (1, 2) and the connector (3) are positioned relative to each other so that the connector is placed between the first and second objects. Then the first and second objects (1, 2) are pressed against each other while mechanical vibration energy impinges on the first and/or second object until a first flow portion of thermoplastic material of the first object in contact with the first attachment portion(s) and a second flow portion of thermoplastic material in contact with the second attachment portion(s) become flowable allowing the respective attachment portions (33, 34) to be pressed into material of the first and second object, respectively. After re-solidification of the flow portions, a positive-fit connection between the first and second objects via the connector results. The spacer defines a width (w) of a gap between the first and second objects (1, 2) after bonding.

An article is formed by joining two or more layers in a stable structure, containing at least one composite layer that can be melted, with tensile and shear strength. The article is assembled by one or more mechanical fasteners and melt adhesion regions.

An article is formed by joining two or more layers in a stable structure, containing at least one composite layer that can be melted, with tensile and shear strength. The article is assembled by one or more mechanical fasteners and melt adhesion regions.

An apparatus for joining a first film portion and a second film portion together along a seal line. The apparatus includes a horn and anvil. The anvil is positioned close to the horn. The horn or anvil has a face that is rotatable about a rotation axis. The face has a raised profile, and a height thereof has a dimension corresponding to 50% to 150% of a thickness of the first film portion or the second film portion. The face is positioned such that the raised profile extends along the circumference such that continuous running contact is provided between the raised profile and the other of the one of the horn or the anvil when rotated about the rotation axis, to form the seal line without any external structure to control a distance between the horn/anvil. A tapered bonding profile, a traction pattern, and a cut-and-seal feature are also disclosed.

A system for consolidating materials, comprising a sonotrode configured to direct ultrasonic energy into materials to be consolidated, wherein the materials to be consolidated have both a glass transition temperature and a melting temperature; a non-rigid consolidating material in proximity to the sonotrode, wherein the non-rigid consolidating material and sonotrode define a region therebetween for receiving the materials to be consolidated, and wherein the non-rigid consolidating material has a glass transition temperature that is higher than the glass transition temperature of the materials to be consolidated and a melting temperature that is higher than the melting temperature of the materials to be consolidated.

A system for consolidating materials, comprising a sonotrode configured to direct ultrasonic energy into materials to be consolidated, wherein the materials to be consolidated have both a glass transition temperature and a melting temperature; a non-rigid consolidating material in proximity to the sonotrode, wherein the non-rigid consolidating material and sonotrode define a region therebetween for receiving the materials to be consolidated, and wherein the non-rigid consolidating material has a glass transition temperature that is higher than the glass transition temperature of the materials to be consolidated and a melting temperature that is higher than the melting temperature of the materials to be consolidated.

There is provided a an apparatus for manufacturing a display device. An apparatus for manufacturing a display device comprises a body generating ultrasonic vibration; and a horn including a horn body portion connected to the body and amplifying the ultrasonic vibration and a horn tip portion connected to the horn body portion and applying the ultrasonic vibration onto a bonding object, wherein the horn body portion includes at least one body groove surrounded by the horn body portion and completely penetrating the horn body portion in a thickness direction from the surface of the horn body portion.