A method and apparatus for making a structurally resilient package with a desired shape on a vertical form, fill, and seal machine. The method comprises sealing a film to form a back seal; forming a first end seal to form a partially formed first package; flattening a first side of the partially formed first package to form a flat first side; filling the partially formed first package with product; forming a second end seal on the partially formed first package to form a first package from the partially formed first package; flattening the second side of the first package to form a flat second side, wherein the flattening the first side and the flattening the second side occur on a first machine.

A reusable container system and method for reducing the use of plastic is disclosed herein. In one embodiment, a reusable container includes: a reusable bottle; a lid attachable to the reusable bottle that enables access removing and inserting single-use replaceable sealed bag or pouch; an inner single-use replaceable sealed bag or pouch that holds a liquid, viscous, or gel material inside the reusable bottle; a sprayer or pump attachable to the reusable bottle; and a dip tube with a leading edge that pierces the inner bag upon assembly of the above listed components. The liquid material is accessed for dispensing through the dip tube without contaminating the reusable bottle.

A multi-layer printed circuit board (PCB) includes a laminate between a PCB heating core and a PCB signal core. The PCB heating core includes an electrically conductive resistive heating element upon a first core substrate. During a lamination cure PCB fabrication stage, a platen contacts the PCB and a power supply is electrically connected to the resistive heating element. The laminate is cured with heat transferred by the platen and heat from the resistive heating element. The PCB heating core may be located within an inner layer of the multi-layer PCB to normalize a thermal gradient across the multi-layer PCB that may otherwise occur during the laminate cure fabrication stage. As a result of the normalized thermal gradient, the degree of laminate cure and material characteristics of the cured laminate material are more consistent throughout the multi-layer PCB thickness.

A cup sealing apparatus with a shaft, a heating element, an alignment plate, and a spring biasing the alignment plate into engagement with the alignment cone. The shaft extends has an alignment cone at an end thereof, the alignment cone having a modified cone taper surface centered about a longitudinal axis. The heating element includes a heating surface operable to adhere a seal to a cup presented to the heating surface. The alignment plate is spaced from the opposite axial surface, and has a profile corresponding with the taper surface so that the profile and the taper surface form a non-circular interface between the alignment cone and the alignment plate. With deflection of the spring, the alignment plate and the heating element are free to deviate from a prescribed orientation and out of coaxial alignment to match a cup axis of a cup presented to the heating surface.

A cup sealing apparatus with a shaft, a heating element, an alignment plate, and a spring biasing the alignment plate into engagement with the alignment cone. The shaft extends has an alignment cone at an end thereof, the alignment cone having a modified cone taper surface centered about a longitudinal axis. The heating element includes a heating surface operable to adhere a seal to a cup presented to the heating surface. The alignment plate is spaced from the opposite axial surface, and has a profile corresponding with the taper surface so that the profile and the taper surface form a non-circular interface between the alignment cone and the alignment plate. With deflection of the spring, the alignment plate and the heating element are free to deviate from a prescribed orientation and out of coaxial alignment to match a cup axis of a cup presented to the heating surface.

A polyolefin-containing seam tape is described herein. The polyolefin may be at least one of a homopolymer, copolymer, terpolymer, or a polymer blend of polyethylene, polypropylene, or a combination of the two. The seam tape may be used to form a bonded, reinforced, or waterproofed seam. The seam tape may be used in equipment or apparel that may or may not be recyclable.

A system for forming material includes a housing including at least one wall defining an interior space. The housing is configured to contain a pressurized fluid in the interior space. The system also includes at least one tool configured to shape the material. The at least one tool is movable along a path from a first position external to the housing to a second position at least partially within the interior space. The system further includes a membrane extending at least partially in the path of the at least one tool.

A system for forming material includes a housing including at least one wall defining an interior space. The housing is configured to contain a pressurized fluid in the interior space. The system also includes at least one tool configured to shape the material. The at least one tool is movable along a path from a first position external to the housing to a second position at least partially within the interior space. The system further includes a membrane extending at least partially in the path of the at least one tool.

An insulated cooler comprises a body and a lid at least partially connected to the body, where each is comprised of soft thermoplastic material. The body includes a base comprising rigid plastic connected to the body via a first thermoplastic sealing strip heat welded to the bottom edges of the body, and sewn to top edges of the base. The lid includes a top comprising rigid plastic connected to top edges of the lid via a second thermoplastic sealing strip heat welded to the top edges of the lid, and sewn to bottom edges of the top. The cooler also includes a waterproof liner disposed along inner surfaces of the body and the lid, insulation disposed between the liner and the body and lid, and a zipper closing the lid to the body. A method of manufacturing an insulated cooler is also disclosed. This is helpful for transporting cooler conveniently and increasing the capabilities of the cooler.

An insulated cooler comprises a body and a lid at least partially connected to the body, where each is comprised of soft thermoplastic material. The body includes a base comprising rigid plastic connected to the body via a first thermoplastic sealing strip heat welded to the bottom edges of the body, and sewn to top edges of the base. The lid includes a top comprising rigid plastic connected to top edges of the lid via a second thermoplastic sealing strip heat welded to the top edges of the lid, and sewn to bottom edges of the top. The cooler also includes a waterproof liner disposed along inner surfaces of the body and the lid, insulation disposed between the liner and the body and lid, and a zipper closing the lid to the body. A method of manufacturing an insulated cooler is also disclosed. This is helpful for transporting cooler conveniently and increasing the capabilities of the cooler.