The invention relates to a welding tool and a method for pulse welding films of plastic for medical packs formed as bags. The invention generally provides for the film material that has been plastified during welding, and is consequently free-flowing, to be specifically displaced by increasing the sealing surface area. The displaced film material can for instance compensate for dimensional and form tolerances. At the same time, however, the strength of the welded seam region, which adjoins the interior space of the bag, is not reduced.

The invention relates to a welding tool and a method for pulse welding films of plastic for medical packs formed as bags. The invention generally provides for the film material that has been plastified during welding, and is consequently free-flowing, to be specifically displaced by increasing the sealing surface area. The displaced film material can for instance compensate for dimensional and form tolerances. At the same time, however, the strength of the welded seam region, which adjoins the interior space of the bag, is not reduced.

A packaging device includes a first sealing device which performs a first sealing process based on an impulse seal method on a bag in a chamber being in a vacuum state. A second sealing device performs a second sealing process based on a heat plate sealing method on a planned seal portion of the bag. A cooling device cools the bag. A discharge unit receives, in the release position, the bag released from the transfer mechanism after the cooling process. The transfer mechanism linearly transfers the bag in a direction along a surface of the bag from the delivery position to the release position.

A package that is suitable for packaging an article for collecting or administering a pharmaceutical active substance is disclosed. The package includes a first packaging component that includes a product-contacting sealant layer that includes a first ethylene vinyl alcohol copolymer. The package includes a second packaging component that includes a product-contacting sealant layer that includes a second ethylene vinyl alcohol copolymer. The ethylene content of the second ethylene vinyl alcohol copolymer is equal to or less than about 38 percent and the ethylene content of the first ethylene vinyl alcohol copolymer is greater than the ethylene content of the second ethylene vinyl alcohol copolymer.

A rotary impulse sealer includes a roller having a roller body and a plurality of seal bars extending radially outwardly from the roller and spaced apart around the roller body. At least one of the seal bars has a body and a selectively heatable heating element extending along at least a part of a length of the seal bar body. The roller is rotatable through a pre-heating pressure application region in which the at least one seal bar is adapted to apply pressure to a bond area of the bondable material, followed by a heating region in which the at least one seal bar is adapted to heat the bond area, wherein the at least one seal bar and tensioned belt are configured to sandwich the bondable material directly between the at least one seal bar and tensioned belt during the pre-heating pressure application region and the heating region.

A rotary impulse sealer includes a roller having a roller body and a plurality of seal bars extending radially outwardly from the roller and spaced apart around the roller body. At least one of the seal bars has a body and a selectively heatable heating element extending along at least a part of a length of the seal bar body. The roller is rotatable through a pre-heating pressure application region in which the at least one seal bar is adapted to apply pressure to a bond area of the bondable material, followed by a heating region in which the at least one seal bar is adapted to heat the bond area, wherein the at least one seal bar and tensioned belt are configured to sandwich the bondable material directly between the at least one seal bar and tensioned belt during the pre-heating pressure application region and the heating region.

A heat sealing apparatus including a first sealing bar having a first sealing bar contact surface with a first resistance heating element extending along the upper sealing bar contact surface; a second sealing bar having a second sealing bar contact surface; a sealing bar moving mechanism for moving the first sealing bar and the second sealing bar away from and toward each other into compression contact; a power pulsing mechanism including a microprocessor running a computer program for delivering electric power pulses to the first resistance heating element in selected pulse durations separated by at least one selected interval duration and at a frequency between 0.001 and 5000 Hertz; an electric power source and an apparatus circuit including the first resistance heating element and the sealing bar moving mechanism.

Heat-seal condition indicating packages include a first sealing substrate comprising a leuco dye and a second sealing substrate comprising a leuco dye developer. The packages may optionally include a leuco dye sensitizer which dissolves both the leuco dye and the leuco dye developer when melted. The packages further include a heat-seal produced between the first sealing substrate and the second seating substrate. The heat-sea! comprises a reaction product of the leuco dye and the leuco dye developer. The reaction product may be colored, which may provide the heat-seal with a detectable optical characteristic. A magnitude of the optical characteristic may be proportion to the strength of the seal between the first and second seating substrates.

A method for performing a task in registration with a discrete seal in at least one material is described herein. The method involves simultaneously forming a discrete seal and a fiducial/eye mark in the at least one material. The method includes providing a detection device; providing a unit operation mechanism; and performing an operation on the material(s) in registration with the discrete seal. The task performed in registration with the discrete seal is based upon the location of the eye mark that was simultaneously formed with the discrete seal. A method of making flexible containers using cutting to form the outer periphery of the packages is described herein. Also described herein are flexible containers and container blanks made by such a method.

A container blank having an article handling feature for handling the container blank as well as the flexible packages made therefrom during manufacture, and method of making flexible packages using such a feature are described herein. Also described herein is an array of flexible packages containing a common article handling feature provided by such a method.