B29C65/40

SYSTEMS AND METHODS FOR MOLDING POLYMERIC STRUCTURES
20230078912 · 2023-03-16 ·

A polymeric structure includes a first polymeric component and a second polymeric component, the first polymeric component including a first mating surface and an opposing first free surface and the second polymeric component including a second mating surface and an opposing second free surface. The first polymeric component and the second polymeric component are positioned with the first mating surface facing the second mating surface. A charge of molten polymer is disposed between the first mating surface and the second mating surface. A compressive force is applied to the first free surface of the first polymeric component and to the second free surface of the second polymeric component in order to secure the first polymeric component to the second polymeric component in order to form the polymeric structure. The polymeric structure may be a construction mat.

Impact forming of thermoplastic composites

Disclosed embodiments provide automated fiber placement techniques for fabrication of parts made from composite materials. A peening system with multiple pins provides compaction over irregular surfaces, providing superior performance as compared with traditional compaction rollers. The apparatus that carries out the techniques include a tape dispensing system, a heating system, a peening system, a processor and a memory coupled to the processor. The memory contains instructions that when executed by the processor perform the steps of: dispensing a first ply of thermoplastic composite tape over a mandrel; dispensing a second ply of thermoplastic composite tape on the first ply; and peening the second ply onto the first ply, such that the second ply is bonded to the first ply.

PLASTIC THREAD BONDING METHOD AND STRUCTURE FOR FOLDING EDGE OF FLEXIBLE INTERMEDIATE BULK CONTAINERS
20230068617 · 2023-03-02 ·

A plastic thread bonding method and structure for folding edge of a FIBC includes setting the folding edge of the FIBC flatly on a metal solid surface; using a cooling device to maintain a condensation temperature of the solid surface; performing a needle insertion action of the folding edge by a plastic injection needle, and condensing and crystallizing at the eyelet to form a base point; performing a needle withdrawal action by the plastic injection needle to fill up a melted plastic into the eyelet, applying a pressurized cold air to condense the melted plastic to from a thread post; performing a horizontal translation action of the plastic injection needle or the folding edge, and applying the pressurized cold air to condense the melted plastic to form a thread bridge; and repeating the aforementioned procedure to form a next base point, a next thread post and a thread bridge.

PLASTIC THREAD BONDING METHOD AND STRUCTURE FOR FOLDING EDGE OF FLEXIBLE INTERMEDIATE BULK CONTAINERS
20230068617 · 2023-03-02 ·

A plastic thread bonding method and structure for folding edge of a FIBC includes setting the folding edge of the FIBC flatly on a metal solid surface; using a cooling device to maintain a condensation temperature of the solid surface; performing a needle insertion action of the folding edge by a plastic injection needle, and condensing and crystallizing at the eyelet to form a base point; performing a needle withdrawal action by the plastic injection needle to fill up a melted plastic into the eyelet, applying a pressurized cold air to condense the melted plastic to from a thread post; performing a horizontal translation action of the plastic injection needle or the folding edge, and applying the pressurized cold air to condense the melted plastic to form a thread bridge; and repeating the aforementioned procedure to form a next base point, a next thread post and a thread bridge.

Sealing method
11648765 · 2023-05-16 · ·

A sealing method includes dispensing an adhesive on an edge surface of a first part, performing a first activation for hardening the adhesive to a predetermined hardness, performing a second activation for triggering appearance of adhesion strength of the adhesive, assembling the first part and a second part, and pressing the first part and the second part against each other.

Dielectric-heating bonding film and bonding method using dielectric-heating bonding film
11673340 · 2023-06-13 · ·

A dielectric welding film capable of providing excellent adhesiveness to a variety of adherends in a short period of dielectric heating, and an welding method using the dielectric welding film are provided. The dielectric welding film is configured to adhere a pair of adherends of the same material or different materials through dielectric heating, the dielectric welding film including a first thermoplastic resin as an A1 component having a predetermined solubility parameter, a second thermoplastic resin as an A2 component having a solubility parameter larger than the solubility parameter of the first thermoplastic resin, and a dielectric filler as a B component. The welding method uses the dielectric welding film.

Dielectric-heating bonding film and bonding method using dielectric-heating bonding film
11673340 · 2023-06-13 · ·

A dielectric welding film capable of providing excellent adhesiveness to a variety of adherends in a short period of dielectric heating, and an welding method using the dielectric welding film are provided. The dielectric welding film is configured to adhere a pair of adherends of the same material or different materials through dielectric heating, the dielectric welding film including a first thermoplastic resin as an A1 component having a predetermined solubility parameter, a second thermoplastic resin as an A2 component having a solubility parameter larger than the solubility parameter of the first thermoplastic resin, and a dielectric filler as a B component. The welding method uses the dielectric welding film.

Edge attached film-foam sheet

The present disclosure generally relates to devices and methods for furniture protection. More particularly, the present disclosure relates to foam-film sheets configured to protect furniture from damage. An exemplary foam-film sheet as disclosed herein includes a sheet of foam material having a first lateral edge and a second lateral edge; a sheet of film material having a first lateral edge and a second lateral edge; a first seal between a portion of the foam material proximate its first lateral edge and a portion of the film material proximate its first lateral edge; and a second seal between a portion of the foam material proximate its second lateral edge and a portion of the film material proximate its second lateral edge, wherein the film and foam are substantially unseated along the entire transverse width between the first and second sealed portions near the lateral edges of the foam material.

Edge attached film-foam sheet

The present disclosure generally relates to devices and methods for furniture protection. More particularly, the present disclosure relates to foam-film sheets configured to protect furniture from damage. An exemplary foam-film sheet as disclosed herein includes a sheet of foam material having a first lateral edge and a second lateral edge; a sheet of film material having a first lateral edge and a second lateral edge; a first seal between a portion of the foam material proximate its first lateral edge and a portion of the film material proximate its first lateral edge; and a second seal between a portion of the foam material proximate its second lateral edge and a portion of the film material proximate its second lateral edge, wherein the film and foam are substantially unseated along the entire transverse width between the first and second sealed portions near the lateral edges of the foam material.

Food container top with integrally formed utensil

A molded article comprising a food container top, and a method for producing same, is disclosed. The method includes providing a mold for forming the molded article, wherein the mold defines a frame, a utensil located substantially coplanar with the frame and a frangible link between the frame and the utensil, providing an in-mold lidding film having a heat activatable lower surface, positioning the in-mold lidding film adjacent to an interior molding surface of the mold, molding the molded article from a heated thermoplastic resin contained within the mold, whereby the heated thermoplastic resin contacts a perimeter of the heat-activatable lower surface of the in-mold lidding film, and the perimeter of the heat-activatable lower surface of the in-mold lidding film is molded to the frame of the article such that the in-mold lidding film hermetically seals an opening defined by the frame.