Patent classifications
B29C65/44
Method for joining an element of metal material to an element of plastic material, and a hybrid component obtained by this method
A method for joining a metal material element to a plastic material element, in particular a composite material including a plastic matrix reinforced with fibers for use in the construction of motor-vehicle components. The method involves providing one or more slots in a portion of the plastic material element. For each slot, a corresponding tab is provided in the metal material element, having a shorter width and length than a width and length of the slot. The metal material and plastic material elements are arranged in a position of mutual coupling where each tab is inserted through the corresponding slot and has an end portion protruding beyond said portion of the plastic material element. A laser beam is directed above the protruding end portion, so as to locally melt the metal material of each tab and create an enlarged head on each tab that is welded above the plastic material element.
METAL-RESIN COMPOSITE AND METHOD FOR PRODUCING SAME
There is provided a method for producing a metal-resin composite including a metal member and a resin member which are joined together, the resin member containing at least a thermoplastic resin. The method includes a step of joining together the resin member and the metal member by melting the resin member with the frictional heat generated in the surface of the metal member on its side opposite to the resin member in a state where the metal member and the resin member are superposed. The melting point of the thermoplastic resin is 260° C. or more.
METAL-RESIN COMPOSITE AND METHOD FOR PRODUCING SAME
There is provided a method for producing a metal-resin composite which includes a resin member and a metal member having a roughened surface in at least a portion of the surface thereof, the resin member being joined so as to be in contact with at least a portion of the roughened surface. The method includes a step of joining the resin member and the metal member by melting the resin member with the frictional heat generated in the surface of the metal member on its side opposite to the resin member in a state where the metal member and the resin member are superposed. The method includes making adjustment so that when the roughened surface is measured at arbitrary five points by using a confocal microscope according to ISO 25178, the developed area ratio (Sdr) is 5 or more in terms of number-average value.
Plastic container with mounting part
A method for producing a plastic container, and a plastic container. The method includes heating a container wall of the plastic container at least in a fastening region thereof, and then producing a form-fit connection between the container wall and at least one insert having a fastening surface with a plurality of retaining geometries which protrude from the fastening surface. The form-fit connection is produced by pressing the fastening surface of the insert part against the heated fastening region of the container wall such that the retaining geometries penetrate into the container wall without penetrating through the container wall, free ends of the retaining geometries come to lie inside the container wall, and the plastic of the container wall is arranged between the retaining geometries.
Laminated body, method of producing metal member, and method of producing resin member
A laminated body in which a thermoplastic resin layer, a thermosetting resin layer, and a protective film are layered one on another in this order, in which the thermosetting resin layer contains a thermosetting resin composition containing two or more kinds of organometallic complex, a surface of the protective film at an opposite side of the thermosetting resin layer has a surface roughness Ra of 30 nm or less, and an amount of nitrogen atoms present at the surface of the protective film at the side of the thermosetting resin layer is less than 1 atm %.
Laminated body, method of producing metal member, and method of producing resin member
A laminated body in which a thermoplastic resin layer, a thermosetting resin layer, and a protective film are layered one on another in this order, in which the thermosetting resin layer contains a thermosetting resin composition containing two or more kinds of organometallic complex, a surface of the protective film at an opposite side of the thermosetting resin layer has a surface roughness Ra of 30 nm or less, and an amount of nitrogen atoms present at the surface of the protective film at the side of the thermosetting resin layer is less than 1 atm %.
Manufacture of heat exchangers via hybrid welding
A method for forming a hybrid heat exchanger is provided. The method includes laser-texturing a metal surface to create a plurality of microstructures and subsequently melt-bonding a plastic component to the plurality of microstructures. During melt-bonding, plastic material penetrates the plurality of microstructures and conforms to the plastic component to the metal surface. After hardening inside the microstructures, the plastic component adheres to the metal surface as a hybrid component. As a result, a fastener or snap connection is not required, and the plastic-metal joint provides a barrier to water, glycol-based fluids, air, and other fluids.
METHOD FOR MOUNTING AN X-RAY MARKER IN AN IMPLANT
A method for connecting an X-ray marker to a base body of an implant is provided. The based body includes a receptacle for receiving an X-ray marker. A flexible film and an X-ray marker are arranged so that at least a section of the film is located between the receptacle and the X-ray marker. The X-ray marker is pressed into the receptacle while interposing the film so that the X-ray marker is plastically deformed and, together with the film, is fixed in a force-fit manner in the receptacle. The film prevents contact between the X-ray marker and the base body.
METHOD FOR MOUNTING AN X-RAY MARKER IN AN IMPLANT
A method for connecting an X-ray marker to a base body of an implant is provided. The based body includes a receptacle for receiving an X-ray marker. A flexible film and an X-ray marker are arranged so that at least a section of the film is located between the receptacle and the X-ray marker. The X-ray marker is pressed into the receptacle while interposing the film so that the X-ray marker is plastically deformed and, together with the film, is fixed in a force-fit manner in the receptacle. The film prevents contact between the X-ray marker and the base body.
METHOD FOR JOINING A THERMOPLASTIC FILM TO A METAL COMPONENT
A method for joining a thermoplastic film to a metal component, at least comprising the following method steps: providing the metal component with a joining surface, incorporating microstructures and/or nanostructures into the joining surface of the metal component, arranging the thermoplastic film on the joining surface of the metal component, softening the thermoplastic film by heating to a temperature above the glass transition temperature of the thermoplastic film, pressing the softened thermoplastic film onto the joining surface of the metal component in such a way that part of the softened thermoplastic film penetrates into the microstructures and/or nanostructures in the joining surface of the metal component, and obtaining an interlocking connection between the thermoplastic film and the metal component after the thermoplastic film has cooled.