A method and apparatus for manufacturing a composite part is provided. A composite laminate is formed upon a first tool that provides a first mold line for the composite laminate. A second tool is placed against the composite laminate in which a tooling surface of the second tool is used to create a second mold line for the composite laminate. The second tool is formed from a plurality of prefabricated sections joined by a joining material in which the tooling surface is formed by a layer adhered to the plurality of prefabricated sections and the joining material.

A method and apparatus for manufacturing a composite part is provided. A composite laminate is formed upon a first tool that provides a first mold line for the composite laminate. A second tool is placed against the composite laminate in which a tooling surface of the second tool is used to create a second mold line for the composite laminate. The second tool is formed from a plurality of prefabricated sections joined by a joining material in which the tooling surface is formed by a layer adhered to the plurality of prefabricated sections and the joining material.

A method forms a butt joint between ends of first and second plies and splices the first and second plies together. The method includes the steps of: positioning a first splice edge of a first ply at a first location; positioning a second splice edge of a second ply at a second location, the second splice edge being left bare; wrapping a gum strip around the first splice edge such that the first gum strip forms a U-shaped structure in section that allows the first gum strip to extend from a first planar side of the first ply over the first splice edge to a second opposite planar side of the first ply; not wrapping a gum strip around the second splice edge; placing the first splice edge in abutting relationship to the second splice edge; and stitching the first splice edge to the second splice edge such that stitches each extend from the first planar side of the first ply, through the gum strip, to the first planar side of the second ply.

In order to achieve high product quality and process reliability in a process for manufacturing an endless profile strand of soft plastic and/or rubber material fed to a supply storage for a sealing profile, edge protection profile or the like on a motor vehicle, it is provided that the manufacturing process be divided into two process sections which are carried out on two manufacturing lines that can be operated independently of one another.

In order to achieve high product quality and process reliability in a process for manufacturing an endless profile strand of soft plastic and/or rubber material fed to a supply storage for a sealing profile, edge protection profile or the like on a motor vehicle, it is provided that the manufacturing process be divided into two process sections which are carried out on two manufacturing lines that can be operated independently of one another.

A cushion connecting rod of a saddled vehicle is configured in such a manner that an initial failure condition can be visually recognized in combination with fiber composite material and metal without using a special adhesive. A cushion connecting rod as a long member applied with a load when a swing arm is swung against a springing force of a rear cushion is configured in such a manner that a part of a surface of a metallic member is covered with an endless fiber-reinforced plastic. The fiber-reinforced plastic adheres to the surface of the metallic member with a film adhesive. Supporting portions applied with the load are provided at both ends in a longitudinal direction of the metallic member. A recessed portion and a plurality of lightening holes are formed between the supporting portions at both the ends, the recessed portion being configured in such a manner that a thickness dimension of the metallic member is set to be smaller than a thickness dimension of the supporting portions. The fiber-reinforced plastic covers surfaces of the supporting portions and the recessed portion.

A packaging container for holding contents such as fresh food. The container comprises a tray having a flange, a pre-formed scaling ring and a flexible film for sealing in the contents of the tray. The sealing ring is made from fiber, filament or tape (“FFT”) that is shaped into a shape that matches the shape of the tray flange. The sealing ring is adhered to the tray flange by heat welding or other means and the flexible film is adhered to the sealing ring.

A method of producing vehicles includes coating a vehicle body with paint, drying the paint, mounting attachment parts on load-bearing components of the vehicle body that has been coated with the paint that has been dried, and applying an adhesive film including an adhesive layer to a surface of the vehicle body that has been coated with the paint that has been dried or at least one attachment part mounted thereon, wherein, to apply the adhesive film, the adhesive film is positioned between the surface and an elastic membrane with an automated system, and the elastic membrane is transformed in selected regions into a curved state with a convex and a concave side and is brought into contact with the surface with the convex side in front such that the adhesive layer of the adhesive film is pressed onto the surface by the membrane over the entire surface area.

A tool presses a joining element against a first object into a first opening of the first object while mechanical vibration energy is coupled into the first object and the joining element. Vibration energy and pressing force make the thermoplastic material of the distal portion of the joining element flowable and interpenetrates structures of the first object to yield, after re-solidification, an anchoring of the distal portion of the joining element in the first object. The second object is placed so that a proximal portion of the joining element is inserted into a second opening, and the first and second objects are pressed against each other while mechanical vibration energy is coupled into one of the first and second objects, until thermoplastic material of the joining element proximal portion is made flowable and interpenetrates structures of the second object to yield, after re-solidification, an anchoring in the second object.

A sheath for an elongated object is made by first combining an adhesive tape comprised of a substrate strip and a first adhesive coating at least partially covering the substrate strip with an adhesive-free band to form a laminate. Then the substrate strip and the band are overlapped at least largely such that, at the overlap, the first adhesive coating is between the substrate strip and the band. Finally the first adhesive coating is formed at the overlap between the substrate strip and the band of a plurality of spaced adhesive substrips.