A ultrasonic welding method of joining dissimilar-material workpieces, such as sheet materials, and the joined components formed thereby. The method includes applying ultrasonic energy to a thermoplastic piece to fill a hole of a dissimilar piece to form a weld point that is made up with polymer from the thermoplastic piece. In general, the geometry of the thermoplastic piece is not altered during the process. The dissimilar piece generally has a higher melting temperate and can be metal, thermoset polymers, or other thermoplastic material. The welded pieces can be arranged in a lap, laminate, or double lap configuration. In some embodiments, the hole of the dissimilar sheet material includes undercut features that improve the mechanical interlock between the dissimilar pieces. In some embodiments, the weld point has a mushroom cap to improve mechanical interlock.

A fastening structure is fastened to an object. The fastening structure includes a carbon fiber-reinforced resin, a metal collar and a fastener. The outer circumference of a metal collar has a tapered portion, which is inclined with respect to the central axis of the collar. The inner circumferential surface of a through hole in a carbon fiber-reinforced resin (CFRP) material has an abutting portion that contacts the tapered portion of the collar via an electrically insulating adhesive. The tilt angle of the tapered portion of the collar and of the abutting portion of the CFRP material are the same as the angle at which the displacement of the CFRP material in a direction perpendicular to the surface of the abutting portion due to thermal deformation resulting from temperature changes is balanced with the displacement of the collar in a direction perpendicular to the surface of the tapered portion.

Helically winding an extruded web to form a wall of a heated hose about a central axis, extruding a bead of plastics material around a heating wire such that the extruded bead comprises the heating wire at a first location within a cross-section of the extruded bead, helically winding the extruded bead onto the wall of the hose to provide a support helix, and exerting tension on the heating wire to draw down the heating wire toward the central axis such that the heating wire migrates radially inward from the first location to a second location within the cross-section of the extruded bead.

Unwinding a portion of a support helix that comprises a heating wire from a wall of a hose at an end of the hose; sleeving a length of heatshrink tubing at least partly onto the unwound portion of the support helix; heating the heatshrink tubing to shrink onto at least part of the unwound portion of the support helix; and at an end of the unwound portion, directly connecting the heating wire to an electrical contact of an electrical connector.

An undermold coupling to couple a hose to a hose fitting includes: a tubular portion to be inserted into a hose interface of the hose fitting; threads formed on an inner surface of the tubular portion to engage a support helix on an end of the hose as a set of threads; and a first grating comprising a first plurality of elongate portions to intermesh with a corresponding second plurality of elongate portions of a second grating of the hose interface, wherein the first plurality of elongate portions extend into a second plurality of slots defined by the second plurality of elongate portions, and the second plurality of elongate portions extend into a first plurality of slots defined by the first plurality of elongate portions.

This invention relates to the configuration of a mounting base and a method of mounting objects to hard surfaces using the combination of at least one anchoring screw, bolt, rod, or assembly; one mounting base; and one chemical bonding material to perform the anchoring function.

A joint structure is a joint structure between a first member having a pillared end part made of a fiber-reinforced plastic and a second member different from the first member. The end part of the first member is reversely tapered in an axial direction, while a joining member is disposed along a reversely tapered form of the end part. The second member is provided in contact with an end face of the first member and connected to the joining member. A plurality of fibers substantially extending in the axial direction of the end part of the first member are provided within the end part and disposed to form a larger angle with the axial direction of the end part of the first member as they are disposed to be closer to a surface constituting the reversely tapered form in a radial direction of the end part.

A pipeline system is enclosed including unlined or plastic lined pipes. A mechanical metal to metal connection is employed that can provide a fluid tight seal. A pipe coupling may be employed to span the connection. Plastic lined pipes can have their plastic liners connected to form a fluid tight bladder. Electro fusion may be employed.

This invention relates to the configuration of a mounting base and a method of mounting objects to hard surfaces using the combination of at least one anchoring screw, bolt, rod, or assembly; one mounting base; and one chemical bonding material to perform the anchoring function.

A method for creating a termination by attaching some kind of fitting to the end of a tensile member such as a cable. The end fitting is provided with an internal cavity. The cavity has a proximal portion that is adjacent the area where the tensile member exits the fitting and a distal portion on its opposite end. A length of the tensile member's filaments is placed within this expanding cavity and infused with liquid potting compound. The method exploits the characteristic of a liquid potting compound as it transitions to a solid. The potting compound in one portion of the cavity is typically transitioned to a solid at a more rapid rate than other portions. Once the potting compound in one portion of the cavity has transitioned sufficiently to hold the filaments at the desired level, tension is placed on the tensile member and a small linear displacement may be imposed on the tensile member. This linear displacement tends to pull the filaments residing in the potting compound into better alignment and improve load sharing.