A method for producing a composite material part comprisinga step of producing a preform formed of unidirectional continuous fibers oriented in at least one fiber orientation,a step of applying non-woven filaments to the preform, anda step of needling the filaments by means of a needling device comprising a plurality of needles, each needle being provided with a notch extending along a notch axis perpendicular to the main longitudinal axis of the needle, or several notches each extending along a notch axis perpendicular to the main longitudinal axis of the needle, the notch axes being parallel to each other, the needles and the preform being arranged so that the notch axes form a non-zero angle with the fiber orientation.

Various articles, such as footwear, apparel, athletic equipment, watchbands, and the like, and methods of forming those articles are presented. The articles are generally formed, in whole or in part, using rapid manufacturing techniques, such as laser sintering, stereolithography, solid deposition modeling, and the like. The use of rapid manufacturing allows for relatively economical and time efficient manufacture of customized articles. Portions of the articles may be manufactured using rapid manufacturing and those portions may be joined with portions formed using conventional, non-rapid manufacturing techniques. The methods may also include performing a scan of an appropriate body part of a user, such as a foot, in order to create a customized article of footwear for the user.

Various articles, such as footwear, apparel, athletic equipment, watchbands, and the like, and methods of forming those articles are presented. The articles are generally formed, in whole or in part, using rapid manufacturing techniques, such as laser sintering, stereolithography, solid deposition modeling, and the like. The use of rapid manufacturing allows for relatively economical and time efficient manufacture of customized articles. Portions of the articles may be manufactured using rapid manufacturing and those portions may be joined with portions formed using conventional, non-rapid manufacturing techniques. The methods may also include performing a scan of an appropriate body part of a user, such as a foot, in order to create a customized article of footwear for the user.

This invention describes a 3-layer insulation material (10) comprising a first fabric layer (12), a second fabric layer (14) and a third fluted intermediate fabric layer (16) between the first and the second fabric layers (12, 14), the fluted intermediate fabric layer (16) being attached alternately to the first and the second fabric layer (12, 14) with longitudinal seams (18a-18n) forming longitudinal channels (20a-20n) for the insulation material (22) having individual insulation material (22) bundle in-side each longitudinal channel (20a-20n). Also disclosed are a method and an arrangement for producing the same.

An upper for an article of footwear includes a first upper panel, a second upper panel, and an extruded component. The extruded component is disposed along a border between the first upper panel and the second upper panel. The extruded component joins the first upper panel to the second upper panel.

An upper for an article of footwear includes a first upper panel, a second upper panel, and an extruded component. The extruded component is disposed along a border between the first upper panel and the second upper panel. The extruded component joins the first upper panel to the second upper panel.

Provided are seat tracks comprising composite frames and methods of fabricating such seat tracks. A composite frame comprises two sets of fibers having different orientations. The first fibers may extend parallel to the principal axis of the track, while the second fibers may extend within planes perpendicular to that axis. Various characteristics of these fibers may be specifically selected such that the mechanical strength of the frame in the principal axis direction is greater than other directions. In other words, the composite frame may have anisotropic properties. This difference ensures that adequate support is provided during both normal conditions and extreme conditions. Specifically, during the normal operating conditions, most loads may be directed vertically, while at the extreme conditions most loads may be directed horizontally. Aligning the fiber orientation of the composite frame with various directions of expected load allows forming a very light yet sufficiently supportive seat track

A yarn or thread may include a plurality of substantially aligned filaments, with at least ninety-five percent of a material of the filaments being a thermoplastic polymer material. Various woven textiles and knitted textiles may be formed from the yarn or thread. The woven textiles or knitted textiles may be thermal bonded to other elements to form seams. A strand that is at least partially formed from a thermoplastic polymer material may extend through the seam, and the strand may be thermal bonded at the seam. The woven textiles or knitted textiles may be shaped or molded, incorporated into products, and recycled to form other products.

A yarn or thread may include a plurality of substantially aligned filaments, with at least ninety-five percent of a material of the filaments being a thermoplastic polymer material. Various woven textiles and knitted textiles may be formed from the yarn or thread. The woven textiles or knitted textiles may be thermal bonded to other elements to form seams. A strand that is at least partially formed from a thermoplastic polymer material may extend through the seam, and the strand may be thermal bonded at the seam. The woven textiles or knitted textiles may be shaped or molded, incorporated into products, and recycled to form other products.

A fusion structure, an inflatable product having the fusion structure, a manufacturing method thereof, and a rapidly produced inflatable product having a covering layer simultaneously positioned with an inflatable body are provided. The fusion structure of the inflatable product includes a fusion unit, and the fusion unit includes a target fusion layer, a first fusion reinforcement layer and a first auxiliary fusion layer which are fused together. The fusion reinforcement layer and the auxiliary fusion layer are alternately disposed at a side of the target fusion layer, while the outermost layers of two sides of the fusion unit are the target fusion layer and the auxiliary fusion layer. Alternatively, the fusion reinforcement layer and the auxiliary fusion layer are alternately disposed at two sides of the target fusion layer, while the outermost layers of two sides of the fusion unit are auxiliary fusion layers.