The present invention is an ultrasonic sealing method for sealing together multiple layers, of materials of different composite and may be dissimilar in nature the method comprising the steps of, a) feeding at least two work-pieces between an ultrasonic horn and an anvil, wherein said at least two work-pieces comprise a shipping envelope mailer with or without a cushion layer as a variable layered material b) sealing said two work-pieces, wherein said sealing comprises, (i) the outer layers may or may not be pre coated with a polymer and (ii) generating vibratory energy by a transducer and applying it to the horn which causes the horn to vibrate, wherein the frictional forces caused between the vibrating horn, and the anvil produces heat which is used to seal the two work-pieces together.

A system includes a forming funnel, a cutting element, and a fusing device. The forming funnel has divergent surfaces arranged to receive a mailer in an insertion direction between the divergent surfaces. The forming funnel includes a slot that constrains the mailer after the mailer is inserted between the divergent surfaces. The cutting element cuts off a portion of the mailer and to forms a cut end of the mailer as the mailer is moved through the slot in a sliding direction. The fusing device applies pressure to an exterior of the cut end of the mailer and applies heat to the cut end of the mailer as the mailer is moved through the slot. The pressure and the heat applied by the fusing device cause portions of the cut end to fuse together to close the mailer.

A method for producing sterile solution product bags includes positioning a manifold assembly onto a filling machine. The manifold assembly includes a plurality of bags, a first filter, and a connection line in fluid communication with the first filter. Each of the plurality of bags includes a bladder and a stem in fluid communication with the bladder and with the connection line. The method includes activating a pump and at least partially filling one or more of the bladders by pumping fluid through the feed line, the first filter, and the connection line. The method includes sealing the stem of each of the filled product bags at a location between the connection line and the bladder, thereby creating one or more at least partially filled and sealed product bags. The method includes separating each of the at least partially filled and sealed product bags from the connection line.

An ultrasonic systems and methods for sealing complex interfaces or for metal forming. Complex interfaces, such as a Gable top, have multiple and a variety of layers across the interface, or an oval or round spout having a complex geometry. An example system includes two ultrasonic horns arranged opposite a gap between which the interface is provided. The frequency and phase of the ultrasonic energy are synchronized as the energy is applied simultaneously while the interface is pressed between a jaw and the energy is applied to both sides of the interface. Another example system includes two ultrasonic transducers synchronized in frequency and phase and used to vibrate a horn mechanically to facilitate a sealing or welding interface or to assist in a metal-forming process.

A manufacturing system for manufacturing rectangular frames of plastic material includes a horizontal frame welder configured to weld lengths of a plastic material together to form a rectangular frame. A corner cleaning station is configured to remove excess flash created in the welding process at the horizontal frame welder. A gantry is configured to automatically remove the rectangular frame from the horizontal frame welder after it is welded, move the rectangular frame to the corner cleaning station, and automatically place the rectangular frame in the corner cleaning station.

A head for a horizontal flow wrapper packaging machine for forming a bandolier of product packages. The head includes a rotatable first shaft having a plurality of knife elements each including a blade and first and second upper crimping elements. The head also includes a rotatable second shaft having a plurality of anvil elements. A rotation speed of the second shaft is independent of the rotation speed of the first shaft. Each anvil element includes perforation and cutting surfaces and first and second lower crimping elements. A rotation speed of either the first shaft or second shaft is changed to move either a knife element or an anvil element, respectively, between a perforation position and a cutting position. The first upper and first lower crimping elements and the second upper and second lower crimping elements also mate to crimp the packaging material in either the perforating or cutting positions.

The disclosure relates to a filling machine (1) for filling a package (2) of a web of packaging material with a food product. The filling machine (1) comprises a jaw system (3) adapted to seal the package (2) after being filled with the food product. The jaw system (3) is equipped with means (4) for providing a unique mark (5) on the package (2). The filling machine (1) further comprises a sensor (7) arranged downstream of the jaw system (3) which is adapted to detect the mark (5) on the package (2), and a cutting knife (8) adapted to cut the package (2) from the web of packaging material. The cutting knife (8) is movably arranged in the filling machine (1), such that the cutting knife (8) can be adjusted in relation to the package (2) based on the detected mark (5) before cutting the package (2) from the web of packaging material. The disclosure also relates to a method for filling a package (2) of a web of packaging material with a food product.

The invention relates to a method and to a device for producing a butt-welded joint between two pipe segments (38, 39) of a pipe (27, 28) made of a weldable plastic material, each pipe segment being held by a gripping means (14, 15), pipe end cross-sections of the pipe segments (38, 39) being machined with the aid of a tool means (11) for forming welding contact surfaces (40, 41), said tool means (11) being disposed in a stationary manner in a separating plane (37) for machining the welding contact surfaces (40, 41) and a separating cut for forming the pipe segments (38, 39) being realised by the gripping means (14, 15) moving the pipe (27, 28) relative to the tool means (11) in the separating plane (37), said separating cut simultaneously serving to form the welding contact surfaces (40, 41).

A form fill seal apparatus for forming and filling a plurality of bags with a product having a tube formation assembly forming a tubular film, a bag forming assembly configured to form transverse seals and to cut the tubular film to form bags. A product delivery system is provided to deliver product from a positive displacement pump to a product delivery tube. A control system is structurally configured to direct the positive displacement pump to operate in two different modes, a first, continuous operating mode and a second, dosing operating mode. A method of filling is likewise disclosed.

A method for producing sterile solution product bags includes positioning a manifold assembly onto a filling machine. The manifold assembly includes a plurality of bags, a first filter, and a connection line in fluid communication with the first filter. Each of the plurality of bags includes a bladder and a stem in fluid communication with the bladder and with the connection line. The method includes activating a pump and at least partially filling one or more of the bladders by pumping fluid through the feed line, the first filter, and the connection line. The method includes sealing the stem of each of the filled product bags at a location between the connection line and the bladder, thereby creating one or more at least partially filled and sealed product bags. The method includes separating each of the at least partially filled and sealed product bags from the connection line.