A tooling for use in a method for electromagnetic welding of two contacted surfaces of molded parts. The tooling includes a rubber body and pressurizing means for pressurizing the rubber body and applying pressure to the contacted surfaces. The rubber body includes an embedded stiff body shaped such as to define different rubber body thicknesses in different directions, which causes a different pressure build-up in the different directions. A method for manufacturing the tooling. The tooling may be used in electromagnetic welding of two contacted surfaces of molded parts by moving a joining inductor along the contacted surfaces, generating an electromagnetic field in an induction-sensitive component of the molded parts to heat a thermally activated coupling means of the molded parts to above a melting temperature of the coupling means.

A method of joining overlapping thermoplastic roofing membrane components in which a first thermoplastic roofing membrane component and a second roofing membrane component are positioned in overlapping relationship between a pair of complementary molding surfaces. Heat is generated in a metal substrate and transferred by thermal conduction from the metal substrate to overlapping portions of the first and second thermoplastic roofing membrane components to locally melt and coalesce a portion or more of the thermoplastic material of the first thermoplastic roofing membrane component and a portion or more of the thermoplastic material of the second thermoplastic roofing membrane component. The molten thermoplastic material of the first and second thermoplastic roofing membrane components forms a zone of coalesced thermoplastic material that, upon cooling, forms a solid weld joint.

A method of making an array of vapor cells for an array of magnetometers includes providing a plurality of separate vapor cell elements, each vapor cell element including at least one vapor cell; arranging the vapor cell elements in an alignment jig to produce a selected arrangement of the vapor cells; attaching at least one alignment-maintaining film onto the vapor cell elements in the alignment jig; transferring the vapor cells elements and the at least one alignment-maintaining film from the alignment jig to a mold; injecting a bonding material into the mold and between the vapor cell elements to bond the vapor cell elements in the selected arrangement; removing the at least one alignment maintaining film from the vapor cell elements; and removing the bonded vapor cells elements in the selected arrangement from the mold to provide the array of vapor.

A process for room temperature substrate bonding employs a first substrate substantially transparent to a laser wavelength is selected. A second substrate for mating at an interface with the first substrate is then selected. A transmissivity change at the interface is created and the first and second substrates are mated at the interface. The first substrate is then irradiated with a laser of the transparency wavelength substantially focused at the interface and a localized high temperature at the interface from energy supplied by the laser is created. The first and second substrates immediately adjacent the interface are softened with diffusion across the interface to fuse the substrates.

A joining system includes a holding fixture assembly configured to hold a fuselage skin. The stringers are temporarily attached to the fuselage skin. The joining system includes an upper beam assembly including an upper beam and a lower beam assembly. The lower beam assembly includes a lower beam and at least one lower heating element. The holding fixture assembly is coupled to the upper beam assembly. The holding fixture assembly is coupled to the lower beam assembly. The upper beam is movable relative to the lower beam to clamp the at least one of the plurality of stringers and the fuselage skin together prior to and during welding.

The electrofusion joint includes a tubular main body, a stopper portion, a first heat generating section, and a second heat generating section. The tubular main body includes a joint receiving portion. The stopper portion projects inward on the inner surface of the main body. The first heat generating section includes a heating wire wound and arranged at the joint receiving portion. The second heat generating section includes a heating wire wound so that wound parts are adjacent to each other and the heating wire is disposed in the stopper portion. The first heat generating section includes at least one heat generating portion in which the heating wire is wound so that the wound parts are adjacent to each other.

A method for forming a composite part includes positioning a composite ply over a forming surface of a forming tool, moving a forming feature into engagement with the composite ply to yield a formed ply, and, after the moving, securing the formed ply relative to the forming tool.

A tube welder including a clamp block configured to receive a tube, a carriage movable along a first axis, and a slide rail coupling the clamp block to the carriage such that the clamp block is configured to move along a second axis between the carriage and the clamp block. The tube welder further including a spring biasing the clamp block in a first direction along the second axis and a linkage configured to move the clamp block in the first direction and in a second direction along the second axis, opposite the first direction.

The machine comprises a heating station (20) with hot air supply nozzles (22) facing one another and spaced apart; a unitary dispenser device (30) for dispensing plastic spouts into said heating station by a delivery element; a welding station (40); a gripping device (50) for gripping the plastic spout (5) at said heating station (20) and transferring it to the welding station (40) by turning said plastic spout (5) and placing a portion thereof, once heated, inside the open mouth (M) of a plastic package (2)); and a control unit (60) which manages in a coordinating manner the operation of the heating station (20), the dispenser device (30), the plastic spout delivery element, the gripping device (50) and the welding station (40).

A device (10) for sealing three-dimensional objects (16) in the bag opening (14) of a film bag (12) comprises a clamp (36, 38) for the film bag (12), which has a pair of clamping shoes (42, 44) on each side, between which the edge of the film bag (12) is held. A heat sealer (26, 28) is provided for sealing the three-dimensional object (16) in the bag opening (14) of the film bag (12), wherein the heat sealer (26, 28) has a pair of sealing jaws (26, 28) between which the bag opening (14) of the film bag (12) can be sealed. The two clamping shoe pairs (42, 44) of the clamp (36, 38) are moved apart from one another during the sealing process.