A fluid impervious stitching method for a seam of a vapor-permeable virus-barrier laminate. The laminate comprises: at least one thermoplastic resin fiber layer; at least one vapor-permeable virus-barrier thermoplastic elastomer film layer; and a bonding layer located between the two layers and formed of an adhesive capable of being fused with the two layers. In the stitching method, overlapping or stacking is performed to form a seam, and heat sealing is performed on the laminate at the seam. The temperature of heat sealing is higher than the melting point of a material layer having the highest melting point in the laminate, but lower than the temperature at which perforation or decomposition occurs in any material layer in the laminate. The heat-stitched seam has excellent windproof, vapor-permeable, virus barrier and liquid-barrier performance, has a smooth appearance without wrinkles, and feels soft. Also provided is a protective textile product prepared by means of the stitching method.

Systems and methods are provided for controlling welding. One embodiment is a method for controlling welding. The method includes initiating induction welding by operating an induction coil along a weld interface of a first composite part comprising a matrix of thermoplastic reinforced by fibers, in order to join the first composite part to a second composite part, determining a measured magnetic field strength at a location distinct from the induction coil, and determining a welding temperature at the weld interface of the first composite part based on the measured magnetic field strength.

A heat-sealing apparatus for forming a composite heat seal structure, includes a belt conveying, heating and press bonding portion configured to convey and heat a heat seal material to form a band-shaped peelable seal, and a die roll press bonding portion configured to add a linear peelable seal to the band-shaped peelable seal in a longitudinal direction of the band-shaped peelable seal for forming the composite heat seal structure.

A packing machine includes a guide configured to guide a sheet of packaging material formed in a tubular shape, a sealing device configured to fuse an overlapping portion of the packaging material, a detection element pivotally attached to the guide and arranged downstream of the sealing device along a welded portion of the packaging material, a biasing member configured to bias the detection element outwardly from the guide, and a detector configured to detect the detection element that is pushed out from the welded portion.

Joints, such as adhesive and welded thermoplastic joints, comprising embedded and/or surface mounted components of a sensor system are provided. The embedded and/or surface mounted component can be an optical fiber. Strain and/or stress can be monitored in the joint in a spatially resolved manner periodically or continuously, for example, to warn of potential failure of the joint or estimate residual/remaining life of a bonded component. The stress and/or strain information can also be used to improve the design of the joint. Methods and systems for monitoring stress and/or strain in a joint, and methods of preparing the joints are provided, as well.

A bond tester apparatus arranged for determining a strength of a bond and/or a material present on a base, said bond tester apparatus comprising a force measurement module for applying a shear force to said bond and/or said material, and a displacement module and a controller arranged for controlling the distance between the force measurement module and the displacement module such that the shear height of a shear tool can be set.

A horizontal pillow packing apparatus includes a center sealer configured to wrap a packing target object by bringing both end portions of a back surface of a belt-shaped film in a width direction into contact with each other and seal a center seal portion at which the both end portions of the back surface in the width direction are in contact with each other, and an end sealer configured to seal and cut both side portions of the belt-shaped film wrapping the packing target object in the width direction. The center sealer includes at least two pairs of heating rollers configured to nip and heat the center seal portion of the belt-shaped film wrapping the packing target object, and a pair of compression rollers configured to cool and compress, to bond the center seal portion, the center seal portion heated by the at least two pairs of heating rollers.

A lap shear test fixture and method of use to test the performance of the weld interface in welded thermoplastic composite parts such as infrared welded or resistive implant welded or adhesive bonded composite parts. The specimens to be tested are provided from production-ready parts with typical geometry. The test fixture has at least two aligned blocks with at least two lateral support blocks that operably hold the specimen including two welded substrates. The test is performed in compression-mode at a predetermined crosshead speed until the maximum load produced by a universal testing machine makes the weld interface between the two thermoplastic substrates fail in shear mode.

A process of constructing an air tight and water tight seam, comprising cutting a sheet of selected material into two or more panels, sealing the panels at respective selected edges using an ultrasonic machine to form a seam, overlaying the seam with a tape made of the same selected material, and sealing the tape and seam using a radio frequency (RF) welding machine.

Systems and methods are provided for controlling welding. One embodiment is a method for controlling welding. The method includes initiating induction welding by operating an induction coil along a weld interface of a first composite part comprising a matrix of thermoplastic reinforced by fibers, in order to join the first composite part to a second composite part, determining a measured magnetic field strength at a location distinct from the induction coil, and determining a welding temperature at the weld interface of the first composite part based on the measured magnetic field strength.