B29C66/342

Systems and methods to reduce air pocket formation during welding

The present technology discloses a system, for joining workpieces using energy, such as ultrasonic energy, where the energy concentrates at a location within a weld area, promoting sequential melting of a plurality of energy directors. The system can be configured so that the sequential melting begins at the center of the weld area and progresses outwards. Sequential melting may occur through use of a welding tip configured to reduce air pockets, a tapering the height of a plurality of energy directors, and/or tapering the energy directors themselves, all of which reduce the size of an energy transfer area produced by thermal energy. The present technology also includes a method for joining workpieces using energy such as ultrasonic energy that concentrates at a location within a weld area causing sequential melting of a plurality of energy directors using the aforementioned features.

Method Of Laser Joining Of Dissimilar Materials With Ultrasonic Aid
20170320167 · 2017-11-09 ·

A new ultrasonic aided laser joining method (UAL) for bonding dissimilar materials has been developed. The method is capable of eliminating the laser-induced bubbles at the bonding faces and to improve the joint strength over that of the conventional laser-assisted metal and plastic joining method (LAMP). Some experiments on joining titanium to polyethylene terephthalate have been conducted to show the superiority of UAL over LAMP. The results showed that the joint strength, measured in terms of failure load, was significantly increased when ultrasonic vibration was employed during laser joining. For the LAMP joined specimens, fracture normally occurred at the metal-plastic interface, whereas for the UAL joined specimens, fracture normally occurred in the parent plastic part. The improvement in joint strength is mainly due to the elimination of pores in the resolidified plastic. In addition, ultrasound vibration promotes chemical bonding between the plastic and metal parts, and this is supported by the XPS results.

METHOD OF FORMING A SPLICED JOINT IN A HANDRAIL OR OTHER ELONGATE ARTICLE

A handrail has a thermoplastic body having a generally C-shaped cross section, a stretch inhibitor in the thermoplastic body above a T-shaped slot and a slider fabric layer. The handrail includes first and second end portions, each comprising a forward part extending from an end surface of the end portion and a rear part adjacent the forward part. A method of forming a joint can include: providing cuts to separate a top section of the thermoplastic body from a base section including shoulder portions; for each end portion, removing at least shoulder portions from the forward part thereof, to leave a central portion including a forward part at the slider fabric layer and a layer of thermoplastic; cutting the forward parts to a required shape; and assembling the first and second end portions together to form a spliced joint for moulding.

Systems and Methods for Joining a First Structure and a Second Structure with a Choreographed Adhesive De-Aeration Process
20220194628 · 2022-06-23 ·

An example method of joining a first structure and a second structure is described that includes placing an adhesive within a bond cavity for bonding a first structure to a second structure, securing a vacuum bag to the first structure and the second structure so as to surround a portion of the first structure and the second structure, evacuating the bond cavity via a vacuum port to deaerate the adhesive within the bond cavity, after deaerating the adhesive, moving the first structure and the second structure relative to one another such that deaerated adhesive is disposed between the first structure and the second structure, and curing, via one or more heaters, the deaerated adhesive disposed between the first structure and the second structure to bond the first structure to the second structure.

METHOD FOR MANUFACTURING GLASS RESIN LAMINATED BODY

A method of manufacturing a glass resin laminated body includes a step of sticking a glass film on a resin film via an adhesive layer while holding the glass film and the resin film between a first roller that presses against the resin film and a second roller that is disposed opposite to the first roller and that presses against the glass film. A ratio of an elastic modulus P1 of a surface layer of the first roller to an elastic modulus P2 of the resin film P1/P2 satisfies a relation of 3×10.sup.−3≤P1/P2≤1.0.

Method of joining pipes and apparatus for facilitating the same
11339906 · 2022-05-24 ·

An apparatus and method for joining pipes includes a plate for melting mating surfaces of the pipes to be joined. Additionally, the apparatus utilizes a vacuum in order to push the first and second pipes together in lieu of hand or mechanical pressure which may be inconsistent. Additionally, the vacuum allows the pipes to be joined to settle on each other in order to create a pressure about a periphery of the end of the pipe being joined to the other pipe. The consistent pressure creates a very strong joint between the first and second pipes.

APPARATUS AND METHOD FOR INSTALLING A SCREEN PROTECTOR ON AN ELECTRONIC DEVICE
20220134725 · 2022-05-05 ·

An apparatus and/or method for installing a screen protector on an electronic device, for example using a wet application process. The apparatus includes a support member for supporting the electronic device and a clamp mechanism for clamping the electronic device in a fixed position on the support member. A tack assembly is used to tack the screen protector to the electronic device. The tack assembly includes an actuator that, once actuated, causes a tack member to apply a force onto the screen protector which tacks the screen protector to the electronic device and prevents misalignment. Finally, a roller assembly is actuated so that a roller member moves across the screen protector to bond the screen protector to the electronic device and remove any excess liquid that may exist between the screen protector and the electronic device.

Joint for connecting a wind turbine rotor blade to a rotor hub and associated method
11319922 · 2022-05-03 · ·

A connecting joint for attaching a wind turbine blade to a rotor hub includes an insert configured to be coupled to the wind turbine blade. The insert includes a main body having an outer surface configured to interface with the blade, a first tubular extension extending from the main body and having inner and outer surfaces configured to interface with the blade, and a second tubular extension extending away from the main body and having inner and outer surfaces configured to interface with the blade. A wind turbine blade having such a connecting joint is also disclosed. Additionally, a method of making a wind turbine blade including the connecting joint is disclosed.

Method of joining pipes and apparatus for facilitating the same
11719372 · 2023-08-08 ·

An apparatus and method for joining pipes includes a plate for melting mating surfaces of the pipes to be joined. Additionally, the apparatus utilizes a vacuum in order to push the first and second pipes together in lieu of hand or mechanical pressure which may be inconsistent. Additionally, the vacuum allows the pipes to be joined to settle on each other in order to create a pressure about a periphery of the end of the pipe being joined to the other pipe. The consistent pressure creates a very strong joint between the first and second pipes.

Adhesive injection method and structure

An adhesive injection method is for injecting an adhesive that bonds an outer plate and a reinforcing member. The reinforcing member has through holes bored through the reinforcing member in a direction intersecting a bonding surface facing the outer plate. The method includes positioning the outer plate and the reinforcing member; disposing a sealing material covering a gap between the outer plate and the reinforcing member; and injecting the adhesive into the through holes in order from one end to the other end of the bonding surface. At the injecting, while the adhesive is injected into the through hole, when the adhesive is recognized through another through hole formed adjacent to the through hole into which the adhesive is being injected, a through hole into which the adhesive is to be injected is shifted from the through hole into which the adhesive is being injected to the other through hole.