The invention relates to a welding tool and to a method for pulse welding of plastic films for medical packs formed as bags. In general, the invention provides that the film material which is plastified during welding and thus free-flowing is specifically displaced into a deepened, edge-side inner region of the sealing surface by increasing the sealing surface area. The film material accumulated in the recess leads to an increase in the film thickness in the inner region (25i) of the weld seam (6, 7, 8). As a result, the mechanical stability of the medical pack formed as a bag can be improved.

Process for forming a permanent join between two sections of fibrous material contained in a thermosetting resin matrix, said process comprising overlaying the two sections and subjecting the overlaid sections to ultrasonic welding to form a permanent join between the two sections, wherein there is no significant change in the sub-ambient Tg of the fibrous material contained in the thermosetting resin matrix in the region of the permanent join.

An ultrasonic systems and methods for sealing complex interfaces or for metal forming. Complex interfaces, such as a Gable top, have multiple and a variety of layers across the interface, or an oval or round spout having a complex geometry. An example system includes two ultrasonic horns arranged opposite a gap between which the interface is provided. The frequency and phase of the ultrasonic energy are synchronized as the energy is applied simultaneously while the interface is pressed between a jaw and the energy is applied to both sides of the interface. Another example system includes two ultrasonic transducers synchronized in frequency and phase and used to vibrate a horn mechanically to facilitate a sealing or welding interface or to assist in a metal-forming process.

The invention relates to a device comprising a first fixing element, a further fixing element and a folded planar composite; wherein the first fixing element comprises a first fixing surface and the further fixing element comprises a further fixing surface; wherein the folded planar composite is at least partially fixed between the first fixing surface and the further fixing surface; wherein the folded planar composite comprises a first composite region; wherein the first composite region comprises a first layer sequence comprising a first composite layer comprising a first carrier layer, a second composite layer comprising a second carrier layer, a third composite layer comprising a third carrier layer and a fourth composite layer comprising a fourth carrier layer; wherein in the first composite region the second composite layer is joined to the third composite layer and the third composite layer is joined to the fourth composite layer; wherein in the first composite region the third carrier layer is characterised by a smaller layer thickness than in each case one selected from the group consisting of the first carrier layer, the second carrier layer and the fourth carrier layer or a combination of at least two of these; wherein the first fixing surface or the further fixing surface or both comprises a recess comprising a first recess region; wherein the first composite region is located at least partially between the first recess region and the first fixing surface or the further fixing surface.

A compound heat seal structure that, when heat-sealing a bag with a stacked area level difference, reliably seals even a section having different level and that can be easily opened. A compound heat seal structure is provided as a peelable seal in a band shape on a bag and a linear heat seal is added as a peelable seal in that band-shaped peelable heat seal in the longitudinal direction thereof.

A device comprising a first fixing element, a further fixing element, and a folded planar composite is disclosed. The first fixing element comprises a first fixing surface and the further fixing element comprises a further fixing surface. The folded planar composite is at least partially fixed between the first fixing surface and the further fixing surface. The folded planar composite comprises a first composite region and a further composite region.

An anvil of an ultrasonic sealing apparatus that includes a horn provided with a strip-shaped vibration applying surface at an end face thereof, the anvil being provided with an abutment surface at an end face thereof, the ultrasonic sealing apparatus sandwiching a laminate of two or more sheets between the vibration applying surface and the abutment surface and melting thermoplastic resin on the sheets by ultrasonic vibration delivered to the vibration applying surface, thereby bonding the laminate. The abutment surface includes a strip-shaped welding surface portion projected toward the horn, and the end face thereof is opposed to the vibration applying surface, and a plurality of block members arranged along the strip-shaped welding surface portion in an extending direction of the welding surface portion without being in contact with each other, and the plurality of block members has a height equal to or lower than the welding surface portion.

An ultrasonic sealing apparatus which allows for easy maintenance of a horn and high cooling efficiency of the horn is provided. The ultrasonic sealing apparatus includes a horn that abuts on a cylindrical material and applies vibration thereto, and a horn cover which includes a small frames that cover a lateral surface of the horn and have slits through which a space in which the horn is enclosed communicates with outside, the horn cover being removably attached independently from the horn.

An ultrasonic system and method for sealing a complex interface, such as a Gable top, having multiple and a variety of layers across the interface, or an oval or round spout having a complex geometry. The system includes two ultrasonic horns arranged opposite a gap between which the interface is provided. The frequency and phase of the ultrasonic energy are synchronized as the energy is applied simultaneously while the interface is pressed between a jaw and the energy is applied to both sides of the interface. Only one application of the frequency- and phase-synchronized ultrasonic energy is required to hermetically seal all the layers of the interface together.

The present invention is directed to a method of forming a bottom-gusseted package, wherein each package includes an inwardly-extending, pleat-like gusset at the bottom of the package. To permit heat-sealing formation of each package, the sleeve from which each gusset is formed comprises a lamination of two differing polymeric materials, a sealant layer and a non-sealant layer, so that only an exterior surface of each sleeve, at which the sealant layer is positioned, exhibits the desired heat-sealing characteristics. To facilitate package formation, the sleeves from which the bottom gussets are formed are maintained in a closed or sealed configuration during package formation by providing a heat-sealed bond at the edge of each sleeve. In one embodiment, portions of the non-sealant layer are vaporized to provide sealable surface regions of the sealant layer. In an alternative embodiment, a lamination of the sealant and non-sealant layers is formed such that the sealant layer extends laterally beyond the non-sealant layer, to thereby provide sealable surface regions of the sealant layer.