The present disclosure relates to methods and apparatuses for mechanically bonding substrates together. The apparatuses may include a pattern roll including a pattern element protruding radially outward. The pattern element includes a pattern surface and includes one or more channels adjacent the pattern surface. The pattern roll may be positioned adjacent an anvil roll to define a nip between the pattern surface and the anvil roll, wherein the pattern roll is biased toward the anvil roll to define a nip pressure between pattern surface and the anvil roll. As substrates advance between the pattern roll and anvil roll, the substrates are compressed between the anvil roll and the pattern surface to form a discrete bond region between the first and second substrates. As such, during the bonding process, some yielded substrate material flows from under the pattern surface and into the channel to form a channel grommet region.

The invention relates to a welding tool and a method for pulse welding films of plastic for medical packs formed as bags. The invention generally provides for the film material that has been plastified during welding, and is consequently free-flowing, to be specifically displaced by increasing the sealing surface area. The displaced film material can for instance compensate for dimensional and form tolerances. At the same time, however, the strength of the welded seam region, which adjoins the interior space of the bag, is not reduced.

A packaging material sealing device, in particular cross seam packaging material sealing device for a vertical packaging machine, includes a first sealing jaw and at least a second sealing jaw, at least one movement unit for actuating the two sealing jaws along a sealing direction, and at least one control unit. In at least one operating state the control unit controls a rotation of the two sealing jaws relative to a transport direction of a packaging material. At least two guiding rails of the movement unit for moving the two sealing jaws along at least the sealing direction each have clearance with respect to their bearings in order to allow rotation of the two sealing jaws relative to the transport direction.

A packaging material sealing device includes a first sealing jaw and at least a second sealing jaw and at least one movement unit, which includes a first actuator and at least a second actuator for actuating the two sealing jaws along a sealing direction, and at least one control unit. In at least one operating state, the control unit controls the two actuators for setting an asymmetrical sealing force for the two sealing jaws.

An apparatus for ultrasonic sealing and methods for manufacturing disclosed. Embodiments include a base and a tool profile for sealing a material, for example, a package. The tool profile is supported by the base and defines a seal line forming raised surface extending across a length of the base and having a crest line of uniform height above the base. In at least one embodiment, the raised surface includes a first portion of the length having a first cross-sectional mass and second and third portions of the length having a second cross-sectional mass, with the first cross-sectional mass being less than the second cross-sectional mass. Advantageously, a package to be sealed can be positioned such that its thicker material areas line up with the first portion of the raised surface having reduced mass, which applies less energy to the package than is applied along the larger mass portions.

A sealing tool includes an anvil and a horn, at least one of which includes a sealing surface having a gusset sealing section and a zipper sealing section, each configured differently than the other. The gusset sealing section includes a plurality of sealing beads including a gusset section barrier sealing bead having a first height and a protective sealing bead having a second height, the second height being smaller than the first height. The zipper sealing section includes a zipper section barrier sealing bead extending and a tapered section adjacent to the zipper section sealing bead, the tapered section tapering from a larger height adjacent to the zipper section sealing bead to a smaller height as a distance away from the zipper section sealing bead increases.

A method of sealing reinforced packages. The method can comprise moving an open-ended package in a downstream direction on a package conveyor by engaging the open-ended package with a chain flight of the package conveyor moving in the downstream direction. The method further can comprise forming a bag with a closed end by engaging at least a seal portion of a tail section of an open-ended tube portion of the open-ended package between the chain flight of the package conveyor and a hot plate positioned adjacent the package conveyor. The chain flight can move with the tail section in the downstream direction relative to the hot plate, which can transfer thermal energy to the tail section to at least partially form a seal along the seal portion in the tail section to at least partially form the closed end of the bag.

A composite material with an insert-molded attachment steel is provided. The composite material includes a plurality of burring apertures, each of which has a flange in one direction on the attachment steel and is inserted between fibers. A resin is then introduced between the fibers in each burring aperture and external to the flange.

A bottom-gusseted package comprises a package body, and a bottom gusset positioned transversely of a longitudinal axis of the package body. Formation of the bottom-gusseted package is effected by positioning individual sleeves transversely of the longitudinal axis of a flexible web which forms the package body. During package formation, the flexible web is cut to form individual packages, with each individual sleeve positioned to form a bottom gusset in a respective package. Cooperating heat-sealing jaws, including cooperating U-shaped sealing surfaces, act to integrate and seal each individual sleeve with the flexible web to form the bottom gusset of each package, with the heat-sealing jaws preferably configured to include cooperating top sealing surfaces for simultaneously forming a top seal in an adjacent one of the packages.

The invention relates to a device comprising a first fixing element, comprising a first fixing surface, a further fixing element, comprising a further fixing surface, and a folded planar composite, at least partially fixed between the first fixing surface and the further fixing surface; wherein the folded planar composite comprises a first composite region and a further composite region; wherein the first composite region comprises a first layer sequence, comprising, from the further fixing surface to the first fixing surface, a first composite layer, a second composite layer, a third composite layer and a fourth composite layer; wherein the further composite region comprises a further layer sequence, comprising, from the further fixing surface to the first fixing surface, the first composite layer, the second composite layer and the fourth composite layer; wherein the first composite layer comprises a first carrier layer, the second composite layer a second carrier layer, the third composite layer a third carrier layer, and the fourth composite layer a fourth carrier layer; wherein, in the first composite region, the first or the fourth carrier layer or each of both is characterised by a greater layer thickness than the second or the third carrier layer or each of both and in the further composite region the second carrier layer is characterised by a greater layer thickness than in the first composite region; wherein the further fixing surface comprises a recess and the first composite region and the further composite region are each at least partially located between the recess and the first fixing surface.