Method and apparatus for joining at least two plastic parts.

A method for joining at least two plastic parts (1, 5) along a predeterminable common joining point using infrared radiation (IR), is characterized in that each of the plastic parts (1, 5) to be joined is heated using infrared radiation at least along the joint by means of an assignable radiation source without touching the respective other plastic part (1, 5), that the respective one radiation source is operated independently and spatially separated from at least one further radiation source, that the radiation sources emit their respective infrared radiation to the respective assignable plastic part (1, 5) without contact and following the contour of the joint, and that the degree of heating by means of the respective infrared radiation is selected such that the joint is formed when the plastic parts (1, 5) are brought together.

An optical cable and method for forming an optical cable is provided. The cable includes a cable jacket including an inner surface defining a channel and an outer surface and also includes a plurality of optical fibers located within the channel. The cable includes a seam within the cable jacket that couples together opposing longitudinal edges of a wrapped thermoplastic sheet which forms the cable jacket and maintains the cable jacket in the wrapped configuration around the plurality of optical fibers. The method includes forming an outer cable jacket by wrapping a sheet of thermoplastic material around a plurality of optical core elements. The method includes melting together portions of thermoplastic material of opposing longitudinal edges of the wrapped sheet such that a seam is formed holding the sheet of thermoplastic material in the wrapped configuration around the core elements.

An assembly to repair a thermoplastic composite. The assembly includes a heating device positioned on opposing sides of the thermoplastic composite. The heating device includes one or more susceptor with a Curie temperature to heat the thermoplastic composite. A pressure device applies a compressive force to the heating device. A pressure distribution device is positioned between the heating device and the thermoplastic composite. The pressure distribution device distributes the compressive force from the pressure device over areas of the opposing sides of thermoplastic composite.

An ultrasonic welding method for joining a first thermoplastic part and a second thermoplastic part without causing visible read-through on an exposed surface of the second part. The method includes arranging the first part on an inner surface of the second part. The inner surface is opposite the exposed surface. The first part has an interface portion contacting the inner surface. The method includes causing a horn of an ultrasonic welding stack to be pressed against the first part by applying ultrasonic energy oscillating at a frequency in a range of 45-70 kHz through the horn, to thereby join the first part and the second part together. The horn has at least one protruding distal portion configured to penetrate through the first part as the ultrasonic energy is imparted through the horn. The distal portion has a length longer than a thickness of the first part. A collapse distance of a weld formed at the interface portion is less than the thickness of the first part, to avoid read-through effects on the exposed surface of the second part.

According to a method of the present invention for treating a terminal portion of an interior part for a vehicle, the terminal portion is stably maintained in a folded state by being welded firmly and deformation is constrained. In a heating step, in a state where distal end edges of heat shield panels 30A and 30B are abutted against a boundary between a terminal portion 4 and an adjacent portion 5 of a peripheral edge portion 3 of an opening of a roof trim 1 for a sunroof, hot-air is provided toward a back surface of the terminal portion 4 from hot-air nozzles 40A and 40B, thereby softening the terminal portion 4 and melting the back surface of the terminal portion 4. In a folding-back step, the terminal portion 4 is folded back by pressing members 50A and 50B at the distal end edges of the heat shield panels 30A and 30B and then pressed against the adjacent portion 5, thereby welding the back surface of the terminal portion 4 to a back surface of the adjacent portion 5. A ventilation opening 32a is formed in the heat shield panel 30A disposed at a corner portion. In the heating step, a portion of the hot-air from the hot-air nozzle 40A is guided to the adjacent portion 5 through the ventilation opening 32a to heat the adjacent portion 5.

A welding method includes: moving a welding head toward a plurality of workpieces, wherein each of the plurality of workpieces includes a polymeric composite, the polymeric composite includes a polymer matrix and a plurality of fibers, and each of the fibers includes a magnetic material; applying a joining pressure to the workpieces with the welding head; applying energy to the plurality of workpieces to melt an interface between the plurality of workpieces, wherein a weld plane is defined at the interface between the plurality of workpieces; and applying a magnetic field to the plurality of workpieces to change an orientation of the plurality of fibers relative to the polymer matrix in the weld area so that the fibers in a weld area are at an angle relative to the weld plane.

A pair of thermoplastic resin members are placed on an anvil. A pressing force of a tool horn vibrating ultrasonically in a direction not perpendicular to but along upper surfaces of the pair of thermoplastic resin members is applied to the upper surfaces. The application of the pressing force of the tool horn vibrating ultrasonically allows melting of a vicinity of the upper surfaces of the pair of thermoplastic resin members. A welded structure part is formed on an unwelded structure part, thereby welding the pair of thermoplastic resin members as an overlap structure including the welded structure part arranged on the unwelded structure part. The distance and positional relationship between the pair of thermoplastic resin members after the welding are unchanged before and after the welding. The surfaces, placed on the anvil, of the thermoplastic resin members are neither burned nor discolored.

The tire of the present disclosure includes an inner surface layer that forms a tire inner surface and is formed of a thermoplastic resin or contains a thermoplastic resin, and a porous body that is partially embedded in the inner surface layer.

An assembly to repair a thermoplastic composite. The assembly includes a heating device positioned on opposing sides of the thermoplastic composite. The heating device includes one or more susceptor with a Curie temperature to heat the thermoplastic composite. A pressure device applies a compressive force to the heating device. A pressure distribution device is positioned between the heating device and the thermoplastic composite. The pressure distribution device distributes the compressive force from the pressure device over areas of the opposing sides of thermoplastic composite.

A packaging apparatus, in particular for packaging smoking articles, includes a wrapping device for wrapping a barrier film around an item to be packaged, such as a pack of smoking articles; and at least one sealing head having a contact surface for contacting the barrier film wrapped around the item and sealing the barrier film along a seam to form a protective enclosure around the item. The contact surface of the sealing head is at least partially discontinuous to provide a non-sealing region in the sealing head. In this way, the non-sealing region can be positioned to at least partially, and preferably wholly, overlie a frangible part or strip provided in the barrier film.