Patent classifications
B29C67/04
METAMATERIAL AND MANUFACTURING METHOD THEREOF
The present disclosure provides a metamaterial manufacturing method. The manufacturing method includes the following steps: (a) separately adding insulating substrate powder and at least one of wave-absorbing agent powder and metal electrode powder to thermoplastic resin, and mixing them evenly to obtain a raw material; (b) applying a coextrusion process to the raw material according to a metamaterial microstructure design, to form a microstructure unit rodlike material; and (c) configuring the microstructure unit rodlike material in a cyclic microstructure configuration manner, placing the material in an extruder, and obtaining a cyclically configured metamaterial microstructure through coextrusion by using the extruder. The present disclosure further provides a metamaterial manufactured by using the foregoing method. The present disclosure provides a method for manufacturing a ceramic-substrate metamaterial that features high efficiency, low iteration costs, and a relatively high yield rate. A thinner and more efficient wave-absorbing metamaterial is obtained.
Method For Processing PAEK And Articles Manufactured From The Same
A process for manufacturing a three-dimensional object from a powder by selective sintering the powder using electromagnetic radiation. The powder includes recycled PAEK. In one embodiment, the powder includes recycled PEKK. In one embodiment, the powder includes first recycle PEKK and second recycle PEKK. In one embodiment, the powder consists essentially of recycled PEKK. The process may include the step of maintaining a bed of a selective laser sintering machine at approximately 300 degrees Celsius and applying a layer of the powder to the bed. The average in-plane tensile strength of the three-dimensional object is greater than that of a three-dimension object manufactured by selective sintering using a powder including an unused PEKK powder.
Method For Processing PAEK And Articles Manufactured From The Same
A process for manufacturing a three-dimensional object from a powder by selective sintering the powder using electromagnetic radiation. The powder includes recycled PAEK. In one embodiment, the powder includes recycled PEKK. In one embodiment, the powder includes first recycle PEKK and second recycle PEKK. In one embodiment, the powder consists essentially of recycled PEKK. The process may include the step of maintaining a bed of a selective laser sintering machine at approximately 300 degrees Celsius and applying a layer of the powder to the bed. The average in-plane tensile strength of the three-dimensional object is greater than that of a three-dimension object manufactured by selective sintering using a powder including an unused PEKK powder.
METHOD FOR MANUFACTURING COMPOSITE PRODUCT FROM CHOPPED FIBER REINFORCED THERMOSETTING RESIN BY 3D PRINTING
A method for manufacturing a composite product, including: 1) preparing a composite powder including 10-50 v. % of a polymer adhesive and 50-90 v. % of a chopped fiber; 2) shaping the composite powder by using a selective laser sintering technology to yield a preform including pores; 3) preparing a liquid thermosetting resin precursor, immersing the preform into the liquid thermosetting resin precursor, allowing a liquid thermosetting resin of the liquid thermosetting resin precursor to infiltrate into the pores of the preform, and exposing the upper end of the preform out of the liquid surface of the liquid thermosetting resin precursor to discharge gas out of the pores of the preform; 4) collecting the preform from the liquid thermosetting resin precursor and curing the preform; and 5) polishing the preform obtained in 4) to yield a composite product.
METHOD FOR MANUFACTURING COMPOSITE PRODUCT FROM CHOPPED FIBER REINFORCED THERMOSETTING RESIN BY 3D PRINTING
A method for manufacturing a composite product, including: 1) preparing a composite powder including 10-50 v. % of a polymer adhesive and 50-90 v. % of a chopped fiber; 2) shaping the composite powder by using a selective laser sintering technology to yield a preform including pores; 3) preparing a liquid thermosetting resin precursor, immersing the preform into the liquid thermosetting resin precursor, allowing a liquid thermosetting resin of the liquid thermosetting resin precursor to infiltrate into the pores of the preform, and exposing the upper end of the preform out of the liquid surface of the liquid thermosetting resin precursor to discharge gas out of the pores of the preform; 4) collecting the preform from the liquid thermosetting resin precursor and curing the preform; and 5) polishing the preform obtained in 4) to yield a composite product.
Three-dimensional (3D) printing
In an example of a three-dimensional (3D) printing method, a polymeric build material is applied. A fusing agent is selectively applied on at least a portion of the polymeric build material. A mechanical tailoring agent is selectively applied on at least a region of the portion. The polymeric build material is exposed to radiation, thereby fusing the at least the portion of the polymeric build material in contact with the fusing agent to form a layer. The mechanical tailoring agent forms a composite layer in the at least the region, and the composite layer has a different mechanical property than that of an area of the layer not in contact with the mechanical tailoring agent.
Combined field assisted sintering techniques and HTHP sintering techniques for forming polycrystalline diamond compacts and earth-boring tools
Methods of forming polycrystalline diamond compacts include employing field assisted sintering techniques with high temperature and high pressure sintering techniques. For example, a particle mixture that includes diamond particles may be sintered by subjecting the particle mixture to a high temperature and high pressure sintering cycle, and pulsing direct electrical current through the particle mixture during at least a portion of the high temperature and high pressure sintering cycle. The polycrystalline diamond compacts may be used to form cutting elements for earth-boring tools. Sintering systems are configured to perform such sintering processes.
Combined field assisted sintering techniques and HTHP sintering techniques for forming polycrystalline diamond compacts and earth-boring tools
Methods of forming polycrystalline diamond compacts include employing field assisted sintering techniques with high temperature and high pressure sintering techniques. For example, a particle mixture that includes diamond particles may be sintered by subjecting the particle mixture to a high temperature and high pressure sintering cycle, and pulsing direct electrical current through the particle mixture during at least a portion of the high temperature and high pressure sintering cycle. The polycrystalline diamond compacts may be used to form cutting elements for earth-boring tools. Sintering systems are configured to perform such sintering processes.
Method for manufacturing plastic sintered body, metal mold, and plastic sintered body
A plastic sintered body has a first compressed portion formed by heating plastic powder packed in a cavity of a metal mold and sintering a first portion of the plastic powder packed in the cavity in a first compression state. In addition, a second compressed portion is formed by sintering a second portion of the plastic powder packed in the cavity in a second compression state. A plurality of interconnected minute voids are formed in the first compressed portion and a plurality of interconnected minute voids smaller than the voids in the first compressed portion are formed in the second compressed portion. The manufacturing of the plastic sintered body as noted above is performed continuously in the metal mold. In addition, two types of porous portions including voids of different sizes are formed by sintering only one type of the plastic powder in the metal mold.
Method for manufacturing plastic sintered body, metal mold, and plastic sintered body
A plastic sintered body has a first compressed portion formed by heating plastic powder packed in a cavity of a metal mold and sintering a first portion of the plastic powder packed in the cavity in a first compression state. In addition, a second compressed portion is formed by sintering a second portion of the plastic powder packed in the cavity in a second compression state. A plurality of interconnected minute voids are formed in the first compressed portion and a plurality of interconnected minute voids smaller than the voids in the first compressed portion are formed in the second compressed portion. The manufacturing of the plastic sintered body as noted above is performed continuously in the metal mold. In addition, two types of porous portions including voids of different sizes are formed by sintering only one type of the plastic powder in the metal mold.