This invention relates to a process of making a fiber-reinforced composite. Glass fibers may be provided. These glass fibers may be treated with a sizing composition that has a coupling-activator compound with the formula: S-X-(A).sub.n, where S represents a silicon-containing coupling moiety capable of bonding to the surface of glass fibers, X represents a linking moiety, and (A).sub.n, represents one or more polymerization activator moieties. The treated glass fibers may be combined with a resin to make a fiber-resin mixture. The resin may have a monomer, a catalyst, and an activator compound capable of initiating a polymerization of the monomer. The monomer may be a lactam or lactone having 3-12 carbon atoms in the main ring. The fiber-resin mixture may then be cured so that the monomer polymerizes to form a thermoplastic polymer matrix of the fiber-reinforced composite. The thermoplastic polymer matrix may be formed by in situ polymerization initiated from both the surface of the glass fibers and the resin. The fiber-reinforced composite formed may be at least 70 wt. % glass fiber.

The invention relates to PUR rigid foams which can be obtained by reacting an organic polyisocyanate component B) in a specified viscosity range with a hydrogen-containing component A) which is reactive to isocyanate groups, at least containing a polyol component, water, and optionally stabilizers, catalysts, and other auxiliary agents and additives, in the presence of suitable propellants and to a method for producing same, having the steps of a) providing a mold, b) introducing the foam-forming reaction mixture of component A), the polyisocyanate component B), and propellants T) into the mold, and c) foaming the reaction mixture.

A method for creating a three dimensional (3D) object from reactive components that form a thermoset product. In one embodiment, a method includes providing first and second reactive components that are effective to form the thermoset product. In one embodiment, the thermoset product includes a urethane and/or urea-containing polymer. In one embodiment, the first reactive component includes an isocyanate and the second reactive component includes a polyol having at least one terminal hydroxyl group, a polyamine having at least one amine that includes an isocyanate reactive hydrogen, or a combination of the polyol and the polyamine. In one embodiment, the first reactive component includes a prepolymer, and optionally the ratio of viscosity of the first and second reactive components is from 1:3 to 3:1. Also provided is a 3D object that includes a completely reacted thermoset product, and a thermoset system that includes a first and a second reactive component.

A cover for a radar sensor for motor vehicles, which has a wall provided with a three-dimensional relief structure, in which the wall including the relief structure is made of deep-drawn glass.

The present invention provides: a reaction injection molding liquid mixture comprising a norbornene-based monomer, a metathesis polymerization catalyst that includes tungsten as a center metal, an activator, and an ether compound represented by a formula (1), wherein R.sup.1 to R.sup.4 are independently an alkyl group having 1 to 6 carbon atoms, the reaction injection molding liquid mixture comprising the activator and the ether compound in a molar ratio (ether compound/activator) of 0.7/1 to 30/1; a method for producing a reaction injection molded product comprising a reaction injection molding step that includes subjecting the reaction injection molding liquid mixture according to any one of claims 1 to 4 to bulk polymerization inside a mold; a reaction injection molded product obtained using the method for producing a reaction injection molded product. Consequently, the present invention provides: a reaction injection molding liquid mixture that makes it possible to obtain a reaction injection molded product that has an excellent surface (surface state) and exhibits excellent strength while preventing a situation in which the resin remains on the surface of the mold when the resin is removed from the mold, a method for producing a reaction injection molded product using the same, and a reaction injection molded product obtained using the method.

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A cover for a radar sensor for motor vehicles, which has a wall provided with a three-dimensional relief structure, in which the wall including the relief structure is made of deep-drawn glass.

An integrated article including a substantially seamless or substantially faultless shell and a core. The core may be a foamed core placed within the shell. Disclosed are preparation methods of the article. Also disclosed is a refrigerator door with a substantially seamless or substantially faultless shell and a foamed core. The shell and the core are combined into a single, integrated body. A method of preparing the refrigerator door via Reaction Injection Molding is disclosed.

The invention relates to a shield comprising: a thermo-compressed porous three-dimensional shell based on glass fibers, the fibers being joined together by a binding agent. The shield includes a foam-based inner spring layer, and additionally has the following features: the foam layer is produced by reaction injection molding (RIM), the layer overmolding the shell. The shell has a porosity arranged in order to enable the foam to penetrate a fraction of the thickness of the shell, so as to create a leaktight skin the binding agent is based on polypropylene. The shell comprises between 45 and 55% by weight of glass fibers.

An apparatus for selectively coating a portion of a wire bundle apparatus is provided. The apparatus includes a base member, a vertical member, a horizontal member, a clamp apparatus, and an attachment member. The horizontal member is mounted to the vertical member for translation between at least a first position and a second position. The clamp apparatus includes a lower die element mounted to the horizontal member and a lower die element mounted to the base member including a cavity. The attachment member includes wire cutouts and is mounted to the lower die element such that the wire cutouts are in substantial registration with the cavity. The wire cutouts are arranged with the cavity to separate wires of a wire apparatus disposed therein such that a coating material introduced within the cavity fully coats each of the wires when the horizontal member is in the second position.

This invention relates to the manufacturing of durable thermoset in-mold finishing films (TIMFFs) combining in-mold decorating and in-mold durable exterior grade coating capabilities, to molded articles having TIMFFs adhering to their surfaces and both showing a decoration and providing protection, and to thermosetting resin formulations used in the manufacturing of TIMFFs. In some embodiments, the thermoset is prepared via polyurethane chemistry; the manufacturing process comprises reaction injection molding (RIM) with a specially designed mold; and articles having TIMFFs adhering to their surfaces include graphic panels for durable signage, structural graphics, molded flooring, prefabricated housing, aerospace structures and body panels, automotive structures and body panels, and marine structures and body panels. In addition to RIM, the TIMFF technology is also compatible with other processes, such as injection molding, compression molding, resin transfer molding, spin casting, rotational molding, thermoforming, roll lamination, use of a platen/laminate press, and blow molding.