Solid, non-melting polyurethanes having a glass transition temperature of at least 40° C. and free isocyanate groups are self-bonding materials that are useful in a variety of adhesive and molding operations. Under conditions of heat and moisture, these polyurethanes will self-bond. The polyurethanes can be used as adhesive coatings, which are solid and non-tacky and thus can be transported and stored easily under ambient conditions. These polyurethane adhesives are especially useful in applications in which, due to the location and/or orientation of the substrates, liquid or melting materials cannot be applied easily or will run off the substrates.

Particular embodiments of the invention include apparatus and methods for compensating for shrinkage of a polymeric material in a mold during curing operations. Embodiments of the method include providing a mold comprising a molding cavity defining an interior mold volume separated from an exterior environment and introducing a volume of polymeric material into the molding cavity. Such methods further include impeding the development of a void in the volume of polymeric material by, either: isolating the volume of polymeric material within the molding cavity from the exterior environment, or reducing the interior mold volume of the molding cavity to at least substantially consume a volume of polymeric material shrinkage. Such methods further include curing the polymeric material to form a molded polymeric form.

Molding methods and molds for making a synthetic resin molded product include disposing a curable liquid resin mixture in a recess of a female mold. The curable liquid resin mixture is then simultaneously agitated and degassed by a mixer while under a partial vacuum. More specifically, at least the female mold is orbited around an orbital axis while being rotated about a rotational axis that is eccentric to the orbital axis. After being thoroughly mixed and degassed, the liquid mixture is then cured in the mold unit.

A composite material molding method is provided for forming a composite material. The molding includes disposing a reinforcing base material in a cavity inside an openable and closable mold, injecting resin into the cavity in a state in which a clamping pressure is exerted on the mold and curing the resin. When injecting the resin into the cavity, the injection pressure of the resin is adjusted between a first pressure that is higher than the clamping pressure and a second pressure that is lower than the clamping pressure, and the injection pressure of the resin is lowered from the pressure that is higher than the clamping pressure to the pressure that is lower than the clamping pressure at least once. The resin is thereby injected such that the pressure inside the cavity does not exceed the clamping pressure from the start of injection to the end of injection of the resin.

The present invention relates to a process for the production of reinforced plastics components. The process includes a) provision of at least one reinforcing material in a cavity of a molding device, b) provision of at least one starting material in a container, c) insertion of the container into the molding device, d) introduction of the at least one starting material from the container into the cavity, wherein the at least one starting material penetrates at least to some extent through the at least one reinforcing material, e) hardening of the at least one starting material with the at least one reinforcing material to give a reinforced plastics component, and f) demolding of the reinforced plastics component. The invention further relates to a device and to an assembly for the production of reinforced plastics components.

A composite material molding method is provided for forming a composite material. The molding includes disposing carbon fiber in a cavity inside an openable and closable mold, injecting resin into the cavity in a state in which a clamping pressure is exerted on the mold and curing the resin. When a threshold value of the pressure inside the cavity is set to a pressure that is lower than the clamping pressure and the resin is injected into the cavity while exerting an injection pressure that is equal to or greater than the clamping pressure on the resin until the pressure inside the cavity reaches the threshold value. Then, after the pressure inside the cavity has reached the threshold value, the inside of the cavity is suctioned.

A decoration article having a clear layer includes a rod-shaped core material, a cylindrical decorative cover having a shape retaining property, configured to cover the core material over an entire circumference in a sectional circumferential direction of the core material, including a plurality of split members split along the sectional circumferential direction of the core material and having a base part and a decoration layer provided on a surface of the base part, and a transparent clear layer formed by a mold forming so as to cover an outer surface of the decoration layer over an entire circumference in a sectional circumferential direction of the decoration cover covering the core material.

Disclosed are processes for in-mold coating of a plastic substrate. The processes include: (a) molding a plastic substrate in a first mold cavity of a mold comprising at least two cavities to form a molded plastic substrate; (b) introducing the molded plastic substrate into a second mold cavity of the mold; (c) introducing a coating composition into the second mold cavity containing the molded plastic substrate in order to coat the substrate, the coating composition comprising: (i) a polymer comprising isocyanate-reactive groups; and (ii) a polyisocyanate; (d) curing the composition in the second mold cavity; and (e) opening the mold cavity.

A first aspect of the invention relates to the manufacture of disparate workpieces by the process of injection molding using a single base tool. The tool is made up of cavity and core halves, and each half is made up of separate, removable/interchangeable, inserts which, when combined in a particular order, form the workpiece-forming surface. All or any number of the inserts may be replaced with other inserts to alter the workpiece-forming surface and allow a large number of differently shaped workpieces (i.e. having different surface features and shapes) to be formed from a single base tool. In another aspect of the invention, the inserts are connected to respective thermally conductive cavity and core mounting plates, which are in turn connected to respective cavity and core heating/cooling plates so that insert-mounting holes need not be made in the heating/cooling plates.

Articles of manufacture possessing corrosion resistance characteristics are described, in particular for use in the chlor-alkali and other industries. The articles are formed from a resin composition, e.g., a cyclic olefin composition, polymerized with a Group 8 olefin metathesis catalyst. In particular aspects, an electrolytic cell component, such as a cell cover for use in the electrolysis of brine, may be formed from the resin composition. Among other benefits, such articles provide improved corrosion resistance compared to articles molded from other resin compositions, such as fiberglass reinforced polyesters and vinyl esters, and two-component dicyclopentadiene (DCPD) resins comprising molybdenum or tungsten pre-catalysts.