B29C70/021

THREE-DIMENSIONAL PRINTING

A three-dimensional printing formulation can include polymeric powder. The polymeric powder can include high aspect ratio composite particles including glass fibers coated with an encapsulating polymer in an amount from about 5 wt % to about 80 wt % based on a total weight of the polymeric powder, and low aspect ratio filler particles in an amount from about 20 wt % to about 95 wt % based on a total weight of the polymeric powder. The high aspect ratio composite particles can have an aspect ratio from about 7:1 to about 30:1 and the low aspect ratio filler particles can have an aspect ratio from 1:1 to less than 7:1.

Component with bonded thermoplastic and thermoset layers
11298924 · 2022-04-12 · ·

A component is provided that includes a multi-layer body configured with a thermoplastic layer, a thermoset layer and a scrim at an interface between the thermoplastic layer and the thermoset layer. The thermoplastic layer includes a plurality of reinforcement particles within a thermoplastic matrix. The thermoset layer is configured from or otherwise includes a thermoset matrix.

RESIN-BASED COMPOSITE MATERIAL OF THREE-LAYER STRUCTURE AND USE THEREOF
20220072817 · 2022-03-10 ·

This invention disclosed a resin-based composite material has a three-layer structure and the application thereof. According to the invention, an oriented carbon nanotube bundle/epoxy resin composite material (denoted as layer B) is prepared with the microwave curing method, a barium titanate nanofiber/epoxy resin composite material (denoted as layer E) is prepared by means of a blade coating-heat curing method, and a composite material of a B-E-B three layer structural is formed by means of a layer-by-layer curing technology. Compared to the composite material of the conductor-insulating layer/polymer layer structural prepared in the prior art, the resin-based composite material has a three-layer structure provided by the invention has with high energy storage density, and low dielectric loss and high permittivity; and the preparation process therefor is controllable and easy to operate, short in production cycle, and suitable for large-scale application.

Hybrid braided composite parts
11235537 · 2022-02-01 · ·

Systems and methods are provided for fabricating a hybrid composite part. A method includes braiding a first set of fibers to form a weave having a closed cross-sectional shape, braiding a second set of fibers into the weave that are chemically distinct from the first set of fibers, impregnating the weave with a resin, and hardening the resin within the weave to form a hybrid composite part.

Expandable aerial vehicle components

Expandable components for aerial vehicles may include an outer structure formed of carbon fiber, an adhesive bladder disposed within the outer structure, and expanding foam materials inserted into the adhesive bladder. The expandable components may be configured to transform from a compressed configuration to an expanded configuration upon application of heat and/or pressure. For example, in the compressed configuration, the outer structure, adhesive bladder, and expanding foam materials may be folded, rolled, or compressed for storage or transport. In the expanded configuration, the expanding foam materials may expand and cure within the adhesive bladder, the adhesive bladder may expand, bond, and cure inside the outer structure, and the outer structure may expand and cure to a desired shape or size.

DEVICE FOR MANUFACTURING A COMPOSITE PART
20210283866 · 2021-09-16 · ·

A mould for moulding materials, the mould comprising at least two corresponding mould elements (14, 16, 18, 20) moveable relative to one another towards and away from each other, the towards movement exerting pressure on a moulding material positioned within a cavity formed with the mould wherein upon the mould elements being in contact the mould cavity comprises a recess (120), the recess (120) being located beyond the edge of the moulding to allow escape of gas (12) during moulding.

HIGH-WHITENESS MGO SUBSTRATE, PREPARATION METHOD THEREOF AND DECORATIVE BOARD HAVING THE SUBSTRATE

The application discloses a high-whiteness MGO substrate, a preparation method thereof and a decorative board having the substrate. The high-whiteness MGO substrate includes a surface layer and a substrate, wherein the substrate is prepared from a forming agent, a lightweight filler, a modifier and water in parts by mass as follows: 40-49 parts of light burned magnesium oxide powder, 18-25 parts of magnesium sulfate heptahydrate, 16-25 parts of a polyvinyl alcohol solution, 16-20 parts of a plant powder, and 0.5-2 parts of a modifier; the modifier being obtained by mixing citric acid, phosphoric acid, and sodium sulfate in a mass ratio of 10:3:6.

Forming composite features using steered discontinuous fiber pre-preg

Interlaminar features of a composite structure are laid up by placing and steering individual chopped fiber pre-preg segments onto a substrate.

Fiber-Reinforced Vehicle Body
20210163079 · 2021-06-03 ·

A method produces a fiber-reinforced body component for a motor vehicle. The body component has at least one opening, in particular one door opening or one window opening. The method includes at least the following steps: providing the body component; applying a reinforcing element made of fiber composite material having reinforcing fibers embedded in a matrix, in order to stiffen the body component, the matrix being in an uncured state, and the reinforcing element being applied to an opening frame of the opening, which opening frame is formed by the body component.

Thermoplastic cellular network toughened composites

A composite article including fiber tows and a network including material drawn or pulled between the fiber tows. The network forms a physical barrier reducing propagation of cracks in the composite article. Exemplary structures described herein are the first to use a novel cellular architecture to toughen resin infused composites and create a continuous through thickness reinforcement that does not induce fiber breakage.