B29C70/06

Manufacturing method of reinforced structure
09849965 · 2017-12-26 · ·

A manufacturing method of a reinforced structure includes a step of preparing a stringer that has a fiber exposed surface, a step of disposing an electrically conductive protection member on the fiber exposed surface to cover at least a part of the fiber exposed surface, a step of arranging the stringer on a skin having an uncured resin component, and a step of curing the skin after the arranging. The electrically conductive protection member includes a composite material made of combination of a resin component and an electrically conductive fiber component. The step of curing includes curing the skin and the electrically conductive protection member simultaneously. The manufacturing method can prevent edge glow without increasing the number of production steps.

Sheet manufacturing apparatus and sheet manufacturing method
09849634 · 2017-12-26 · ·

A sheet manufacturing apparatus includes a mixing unit that mixes fibers and a composite in the atmosphere, a forming unit that deposits and heats a mixture mixed by the mixing unit to form a sheet; in which the composite is resin particles with at least a portion of a surface coated by inorganic fine particles, and an absolute value of an average charging amount of the composite is 40 μC/g or higher.

Sheet manufacturing apparatus and sheet manufacturing method
09849634 · 2017-12-26 · ·

A sheet manufacturing apparatus includes a mixing unit that mixes fibers and a composite in the atmosphere, a forming unit that deposits and heats a mixture mixed by the mixing unit to form a sheet; in which the composite is resin particles with at least a portion of a surface coated by inorganic fine particles, and an absolute value of an average charging amount of the composite is 40 μC/g or higher.

Method for warning of risk of rupture or deformation of a part made of a composite material, and part produced

The method for warning of risk of rupture or deformation of a part made of a composite material when it is subjected to a force relates to a part including a fibre-reinforced thermoplastic or thermohardenable matrix. The method includes arranging the fibers in a lattice structure produced by winding fibers to form bars that join together or intersect at nodes. The method includes designing at least one bar of the lattice and/or integrating, into the part, at least one additional bar with a determined location and tensile strength and associating, with the at least one bar, inside the part, a sensor to detect the rupture thereof. The method further includes associating, with the sensor, an emitter, outside the part, for a signal relating to the rupture.

LOAD CARRIER AND METHOD FOR MANUFACTURING THE SAME
20170348895 · 2017-12-07 · ·

A load carrier is at least partially made of a nonwoven composite material board. The nonwoven composite material board comprising: includes unraveled natural fibers and/or glass fibers, and plastic fibers.

Also disclosed is a process for manufacturing a load carrier. The process includes mixing unraveled natural fibers and/or glass fibers, and plastic fibers, and thermoforming the mix into a nonwoven composite material layer. The disclosed load carriers may be any type of load carriers, such as boxes, top decks, cases, crates, and the like, and in particular, pallets.

LOAD CARRIER AND METHOD FOR MANUFACTURING THE SAME
20170348895 · 2017-12-07 · ·

A load carrier is at least partially made of a nonwoven composite material board. The nonwoven composite material board comprising: includes unraveled natural fibers and/or glass fibers, and plastic fibers.

Also disclosed is a process for manufacturing a load carrier. The process includes mixing unraveled natural fibers and/or glass fibers, and plastic fibers, and thermoforming the mix into a nonwoven composite material layer. The disclosed load carriers may be any type of load carriers, such as boxes, top decks, cases, crates, and the like, and in particular, pallets.

Prepreg lamination apparatus, method of laminating prepregs and method of molding composite material

According to one implementation, a prepreg lamination apparatus includes first and second rollers, a table, and a feed structure. The first roller sends out a first prepreg tape which is a part of material of an FRP. The second roller sends out a second prepreg tape which is another part of the material of the FRP. The table is for laminating the first and second prepreg tapes directly or indirectly. The feed structure is adapted to feed out the first and second prepreg tapes in a feeding direction by moving the first and second rollers relatively to the table while performing at least one of movement of the first roller relatively to the second roller, and rotation of at least one of the first and second rollers relatively to the table around an axis which is not parallel to each of rotation axes of the first and second rollers.

Prepreg lamination apparatus, method of laminating prepregs and method of molding composite material

According to one implementation, a prepreg lamination apparatus includes first and second rollers, a table, and a feed structure. The first roller sends out a first prepreg tape which is a part of material of an FRP. The second roller sends out a second prepreg tape which is another part of the material of the FRP. The table is for laminating the first and second prepreg tapes directly or indirectly. The feed structure is adapted to feed out the first and second prepreg tapes in a feeding direction by moving the first and second rollers relatively to the table while performing at least one of movement of the first roller relatively to the second roller, and rotation of at least one of the first and second rollers relatively to the table around an axis which is not parallel to each of rotation axes of the first and second rollers.

MOLDED ARTICLE AND METHOD OF PRODUCING SAME

A molded article includes a fiber-reinforced composite material in which reinforcing fibers are impregnated with a matrix resin, wherein components A, B, and C: Component A: a fiber-reinforced base material in which continuous reinforcing fibers are impregnated with a PPS resin is applied as the matrix resin, and a volume content of fiber Vf′.sub.A in the component A is Vf′.sub.A=50 to 70 vol %; Component B: a fiber-reinforced base material in which the continuous reinforcing fibers are impregnated with the matrix resin, the PPS resin and a PPS resin having a melting point Tm.sub.B lower than a melting point Tm.sub.A of the PPS resin are applied as the matrix resins, and a volume content of fiber Vf′.sub.B in the component B is Vf′.sub.B<Vf′.sub.A; and Component C: a fiber-reinforced resin obtained by impregnating discontinuous reinforcing fibers with the PPS resin is applied as the matrix resin.

Fungal textile materials and leather analogs

Textile compositions comprising at least one filamentous fungus are disclosed, as are methods for making and using such textile compositions. Embodiments of the textile compositions generally include at least one of a plasticizer, a polymer, and a crosslinker, in addition to the filamentous fungus. The disclosed textile compositions are particularly useful as analogs or substitutes for conventional textile compositions, including but not limited to leather.