A method of manufacturing a composite material may include providing one or more layers of reinforcement material penetrated with viscous matrix material that is doped with electrically conductive particles. The method may further include applying a magnetic field to arrange the particles into one or more electrically conductive pathways, and curing the matrix material to secure the pathways in position relative to the reinforcement material.

A method for forming a body comprising a mixture of a matrix and conductive particles, whereby the conductive particles are formed into aligned conductive pathways in an alignment step by applying an electric field between alignment electrodes and thereafter stabilizing the mixture wherein the conductive particles have a low aspect ratio; and a polymeric composition and method for producing such composition which is curable by UV light to an anisotropic electrically conductive polymer layer, comprising i) providing a non-conductive matrix of a flowable polymer composition having inherent photocurability, ii) adding to matrix conductive particles having low aspect ratio in an amount to allow the concentration of the conductive particles to be maintained at a level lower than the percolation threshold, and iii) placing the formed composition in a receptacle where exposure to UV light is prevented, and a method for establishing an anisotropic electrically conductive, optionally thermally conductive.

A method for forming a body comprising a mixture of a matrix and conductive particles, whereby the conductive particles are formed into aligned conductive pathways in an alignment step by applying an electric field between alignment electrodes and thereafter stabilizing the mixture wherein the conductive particles have a low aspect ratio; and a polymeric composition and method for producing such composition which is curable by UV light to an anisotropic electrically conductive polymer layer, comprising i) providing a non-conductive matrix of a flowable polymer composition having inherent photocurability, ii) adding to matrix conductive particles having low aspect ratio in an amount to allow the concentration of the conductive particles to be maintained at a level lower than the percolation threshold, and iii) placing the formed composition in a receptacle where exposure to UV light is prevented, and a method for establishing an anisotropic electrically conductive, optionally thermally conductive.

The invention relates to a printed article and a feedstock for printing comprising a matrix forming material, in particular a polymeric material, and a filler material dispersed within the matrix forming material, in which the filler material comprises glass flakes. Glass flakes are characterized as having an aspect ratio of average diameter divided by average thickness greater than or equal to three. Selecting aspect ratio of glass flakes controls an orientation of glass flakes angled relative to a printed layer and formation of a depletion layer in a printed article. Technical effects of angled flakes include better adhesion between successive printed layers in 3D printing and a crack-stopping function. In a preferred embodiment the glass flakes comprise a conductive coating such that a printed article functions as a moisture sensor. Technical effects of a depletion layer include high moisture permeability and so a fast rate of change in electrical resistance due to moisture. A process of manufacturing a feedstock and a process of printing comprising a step of providing glass flakes are also disclosed.

In a method for producing a fiber-reinforced composite material, the fiber-reinforced composite material is formed by impregnating a reinforcing fiber sheet with a resin and curing the resin. The method includes: storing the reinforcing fiber sheet in a cavity of a forming mold; and impregnating the reinforcing fiber sheet with the resin by injecting the resin into the cavity of the forming mold, and curing the resin. In the impregnating and curing, the resin containing a magnetic powder is injected into the cavity, and a magnetic field is generated in the cavity to cause the resin containing the magnetic powder to flow.

The present disclosure relates to a method for manufacturing a body comprising a particle structure fixated in a matrix material, said method comprising the steps of: providing a mixture of a viscous matrix material and particles, subjecting said particles to an acoustic standing wave, so as to arrange at least portion of said particles in a pressure node and/or a pressure antinode of the acoustic standing wave thereby creating a particle structure In said viscous matrix material and fixating said viscous matrix material so as to fixate said particle structure In said matrix material. The disclosure also relates to a body obtained by said method, and to the use of said method in various applications.

The present disclosure relates to a method for manufacturing a body comprising a particle structure fixated in a matrix material, said method comprising the steps of: providing a mixture of a viscous matrix material and particles, subjecting said particles to an acoustic standing wave, so as to arrange at least portion of said particles in a pressure node and/or a pressure antinode of the acoustic standing wave thereby creating a particle structure In said viscous matrix material and fixating said viscous matrix material so as to fixate said particle structure In said matrix material. The disclosure also relates to a body obtained by said method, and to the use of said method in various applications.

Structurally enhanced preformed layers of multiple rigid unidirectional rods are constructed and arranged for use in fabricating load-bearing support structures and reinforcements in a variety of composite components, e.g. wind turbine blades. Individual preform layers include multiple elongate unidirectional strength elements or rods arranged in a single layer along a longitudinal axis of the preform layer. Individual rods include aligned unidirectional structural fibers embedded within a matrix resin such that the rods have a substantially uniform distribution of fibers and high degree of fiber collimation. The relative straightness of the fibers and fiber collimation provide rods and the preform layers with high rigidity and significant compression strength. A plurality of rods are loosely attached, e.g. knitted, together with a coupling that allows for each rod to be axially displaced, e.g. slideable, relative to another rod.

A bilayer composite thin-film beam structure is described. The structure incorporates a bulk phase change material as small inclusions in one layer of a bimorph. The structure, also referred to as a phase change composite bimorph or PCBM, curls abruptly, and reversibly, at a phase transition temperature. Large curling and effective expansion coefficients are demonstrated. The PCBMs may be employed in various self-assembly mechanisms and actuators.

Disclosed herein are methods for manufacturing a functionally graded polymer material. A method comprises preparing a melted polymer mixture comprising a thermoplastic polymer and a magnetic filler; molding the melted polymer mixture; and applying a magnetic field to a portion of the melted polymer mixture to form the functionally graded article, wherein as the melted polymer mixture flows into the mold, the melted polymer mixture comes into contact with the magnet field. Another method comprises molding the melted polymer mixture; and applying a magnetic field from a first magnet to a first portion of the melted polymer mixture and applying a magnetic field from a second magnet to a second portion of the melted polymer mixture to form the functionally graded article, wherein the first magnet and the second magnet are positioned in a manner such that the magnetic field produced by each are nonoverlapping.