A process control system and a method for process control of a solid-state additive manufacturing system capable of performing various additive processes, such as joining, additive manufacturing, coating, repair and others, are disclosed. The process control system is capable of simultaneous measuring, monitoring and controlling multiple process variables, viz. material temperature, actuator down force, tool force (or torque), tool position, tool angular and transverse velocity, spindle torque (angular velocity), filler flow rate, filler composition, track width, inert gas flow rate and others. A feeding system for continuous supply of filler material to the solid-state additive manufacturing system is also disclosed. The filler material can be in a form of a powder, granules, briquettes, beads, flakes, wires, rods, films, scrap pieces, sheets, blocks or their combinations. Methods for generation of different periodic and non-periodic structures and joints using the process-controlled solid-state additive manufacturing system are also disclosed.

A 3-D (three dimensional) printing system is provided that includes a customized matrix having suitable material properties and geometric patterning to facilitate filling and retention of one or more filler material. The customized matrix defines the geometry and shape of the object. A filler mechanism that fills the customized matrix with one or more filler materials. The one or more filler materials retained within the customized matrix are cured or solidified to produce the object.

A 3-D (three dimensional) printing system is provided that includes a customized matrix having suitable material properties and geometric patterning to facilitate filling and retention of one or more filler material. The customized matrix defines the geometry and shape of the object. A filler mechanism that fills the customized matrix with one or more filler materials. The one or more filler materials retained within the customized matrix are cured or solidified to produce the object.

A solid-state additive manufacturing additive manufacturing system applicable to building up 3D structures, coating and functionalizing surfaces, joining structures, adding customized features to objects, compounding proprietary compositions and repairing various structures is disclosed. The solid-state additive manufacturing system enables deposition of different fillers, viz. metals, metal alloys, MMCs, polymers, plastics, composites, hybrids and gradient compositions, as well as controls the resulting deposit structures, e.g. specific nano-/micro-, gradient- and porous-material structures. The system accommodates various feeding-, spindle- and tool-designs for depositing different forms of filler materials, viz. rods, wires, granules, powders, powder-filled-tubes, scrap pieces or their combination, and a working platform with multiple access points. One or multiple motors, driving and monitoring units control the movement of the workpiece, spindle and tool and move the filler through the feeding system, which passageway is in communication with the passageways of the spindle and the tool.

A film structure having a matte film surface and method of manufacture thereof. The preferred embodiment of the present invention contemplates a blend of polyethylene homopolymer or copolymer resins, coupled with one or more platelet shaped (non-spherical) inorganic or organic fillers. The matte polyethylene film surface as prepared from these polymer/filler blends exhibits a low gloss matte surface for wide utility in laminated and non-laminated, food and non-food, packaging and non-packaging applications. A unique and heretofore uncontemplated technique of manufacture exploiting the phenomenon of die swell as enumerated herein is utilized during production to facilitate the reorientation of the fillers during the extrusion process to produce the matte surface effect.

A film structure having a matte film surface and method of manufacture thereof. The preferred embodiment of the present invention contemplates a blend of polyethylene homopolymer or copolymer resins, coupled with one or more platelet shaped (non-spherical) inorganic or organic fillers. The matte polyethylene film surface as prepared from these polymer/filler blends exhibits a low gloss matte surface for wide utility in laminated and non-laminated, food and non-food, packaging and non-packaging applications. A unique and heretofore uncontemplated technique of manufacture exploiting the phenomenon of die swell as enumerated herein is utilized during production to facilitate the reorientation of the fillers during the extrusion process to produce the matte surface effect.

A method to produce a container made of a plastic composition having an inner coating with a higher mechanical stability and/or a better adhesion to the container, includes preparing a plastic composition with at least one base polymer material and at least a first additive comprising globe-like particles having a hardness on the Mohs scale of at least 4, and extrusion blow molding of a container. The globe-like particles, which located on the inner surface of the container, increase the surface area and the hardness of the inner surface of the container. The method also includes applying the at least one metal layer of the inner coating onto the inner surface of the container, wherein the applied metal layer bonds to the globe-like particles of the first additive located on the inner surface of the container.

A method to produce a container made of a plastic composition having an inner coating with a higher mechanical stability and/or a better adhesion to the container, includes preparing a plastic composition with at least one base polymer material and at least a first additive comprising globe-like particles having a hardness on the Mohs scale of at least 4, and extrusion blow molding of a container. The globe-like particles, which located on the inner surface of the container, increase the surface area and the hardness of the inner surface of the container. The method also includes applying the at least one metal layer of the inner coating onto the inner surface of the container, wherein the applied metal layer bonds to the globe-like particles of the first additive located on the inner surface of the container.

Described herein are additive manufacturing systems and methods for printing 3D objects.

An elastomer molded body for a medical device includes an elastomer portion and a filler. The elastomer portion contains a crosslinked fluorine-based elastomer. The filler is formed from a plurality of particles each of which has aspect ratio of 5 or more and specific surface area of 3 m.sup.2/g or more and 10 m.sup.2/g or less. The aspect ratio is defined as a ratio of a dimension in a long axis direction thereof to a dimension in a short axis direction thereof. The filler has an uneven distribution in a surface layer part of the elastomer portion and is oriented in a direction along a surface of the elastomer molded body.