Patent classifications
B29C70/66
DEVICE FOR PRODUCING THREE-DIMENSIONAL OBJECTS BY SUCCESSIVELY SOLIDIFYING LAYERS AND AN ASSOCIATED METHOD
The invention relates to a device for producing three-dimensional objects by successively solidifying layers of a construction material that can be solidified using radiation on the positions corresponding to the respective cross-section of the object, with a housing comprising a process chamber, a construction container situated therein, an irradiation device for irradiating layers of the construction material on the positions corresponding to the respective cross-section of the object, an application device for applying the layers of the construction material onto a carrying device within the construction container or a previously formed layer, a metering device for delivering the construction material, wherein the application device comprises a coating element which distributes the construction material delivered by the metering device as a thin layer in an application area along a linear application movement, characterized in that, at the end of a coating process for a layer when returning the coating element 11 to a coating starting position, the coating element makes an evasive return movement (A,R,Z) in which the coating element 11 does not cross the scanner beam spatial area 30 between the irradiation device 17 and an applied layer.
Press moulding method
A method of press molding a molding material to form a molded part of fiber-reinforced resin matrix composite material, the method comprising the steps of: i. providing a mold tool having a lower mold part and an upper mold part, the upper mold part having a first molding surface for molding a first molded surface of the molded part and the lower mold part having a second molding surface for molding a second molded surface of the molded part; ii. providing a multilaminar panel of molding material comprising at least one layer of dry fibers and at least one layer of resin, the multilaminar panel having first and second opposite major surfaces; iii. locating the molding material in the mold tool; iv. closing the mold tool to define a substantially closed mold cavity containing the molding material, the closing step including a compression stage, in which the first molding surface contacts the first major surface and the second molding surface contacts the second major surface, the compression stage compressing the molding material to cause progressive resin impregnation of the dry fibers without increasing the resin pressure to a minimum threshold value to cause excessive resin bleed out from the cavity, optionally to reduce any resin bleed out to no more than 600 grams of resin per square meter of the molding material; v. applying pressure to the molding material in the mold cavity to configure the molding material in a fully molded shape; and vi. substantially fully curing the resin to form a molded part from the molding material.
Press moulding method
A method of press molding a molding material to form a molded part of fiber-reinforced resin matrix composite material, the method comprising the steps of: i. providing a mold tool having a lower mold part and an upper mold part, the upper mold part having a first molding surface for molding a first molded surface of the molded part and the lower mold part having a second molding surface for molding a second molded surface of the molded part; ii. providing a multilaminar panel of molding material comprising at least one layer of dry fibers and at least one layer of resin, the multilaminar panel having first and second opposite major surfaces; iii. locating the molding material in the mold tool; iv. closing the mold tool to define a substantially closed mold cavity containing the molding material, the closing step including a compression stage, in which the first molding surface contacts the first major surface and the second molding surface contacts the second major surface, the compression stage compressing the molding material to cause progressive resin impregnation of the dry fibers without increasing the resin pressure to a minimum threshold value to cause excessive resin bleed out from the cavity, optionally to reduce any resin bleed out to no more than 600 grams of resin per square meter of the molding material; v. applying pressure to the molding material in the mold cavity to configure the molding material in a fully molded shape; and vi. substantially fully curing the resin to form a molded part from the molding material.
Microspheres
The present invention relates to thermally expandable thermoplastic microspheres comprising a polymer shell made from ethylenically unsaturated monomers encapsulating a propellant, said ethylenically unsaturated monomers comprising from 21 to 80 wt % of methacrylamide and from 20 to 70 wt % methacrylonitrile, the total amount of methacrylamide and methacrylonitrile being from 70 to 100 wt % of the ethylenically unsaturated monomers. Furthermore, the invention relates to production and use of such microspheres.
Microspheres
The present invention relates to thermally expandable thermoplastic microspheres comprising a polymer shell made from ethylenically unsaturated monomers encapsulating a propellant, said ethylenically unsaturated monomers comprising from 21 to 80 wt % of methacrylamide and from 20 to 70 wt % methacrylonitrile, the total amount of methacrylamide and methacrylonitrile being from 70 to 100 wt % of the ethylenically unsaturated monomers. Furthermore, the invention relates to production and use of such microspheres.
GLASS BUBBLES AND LOW DENSITY SHEET MOLDING COMPOUND INCORPORATING SAID GLASS BUBBLES
A glass bubble includes a hollow glass body having an outer surface with a diameter of between about 16 micrometers and about 25 micrometers and a surface roughness of about 0.01% to about 0.1% of that diameter. A low density sheet molding compound incorporating a plurality of glass bubbles and resin is also disclosed.
GLASS BUBBLES AND LOW DENSITY SHEET MOLDING COMPOUND INCORPORATING SAID GLASS BUBBLES
A glass bubble includes a hollow glass body having an outer surface with a diameter of between about 16 micrometers and about 25 micrometers and a surface roughness of about 0.01% to about 0.1% of that diameter. A low density sheet molding compound incorporating a plurality of glass bubbles and resin is also disclosed.
VIBRATION DAMPING SYSTEM
A reduced vibration structure comprises honeycomb and a vibration damping coating on at least a portion of the internal surface of at least a portion of the cells of the honeycomb. The vibration damping coating is formed by curing a coating composition comprising acrylic polymer or copolymer emulsion and a vibration damping filler. The structure can include an adhesive coupled to both the upper surface and the lower surface of the honeycomb and two pieces of sheathing coupled to the adhesive, one on the upper surface and one on the lower surface of the honeycomb.
SUPER INSULATING NANO-SPHERES FOR APPLIANCE INSULATION AND METHOD FOR CREATING A SUPER INSULATING NANO-SPHERE MATERIAL
An insulating structure for an appliance includes an outer layer and an inner layer, wherein an insulating cavity is defined therebetween. A plurality of hollow nano-spheres are disposed within the insulating cavity, wherein each of the hollow nano-spheres includes a diameter in the range of from approximately 50 nanometers to approximately 1000 nanometers and has a wall that defines the internal space, and wherein the wall of each hollow nano-sphere has a thickness that is in a range of from approximately 0.5 nanometers to approximately 100 nanometers. A fill material is disposed in the insulating cavity and wherein the fill material is disposed in the space defined between the plurality of hollow nano-spheres, and wherein the fill material includes at least one of powdered silica, granulated silica, other silica material, aerogel and insulating gas.
Elastomeric roll for an electrophotographic image forming device having compressive hollow microparticles defining a surface texture of the roll
A method for forming a roll core for use in an electrophotographic image forming device according to one example embodiment includes shaping the roll core from a mixture of an uncured elastomer and hollow microparticles. The elastomer of the shaped roll core is cured without permanently expanding hollow microparticles positioned near the outer surface of the shaped roll core. After curing, the hollow microparticles positioned near the outer surface of the shaped roll core are permanently expanded to form the roll core having compressible and resiliently recoverable hollow microparticles extending beyond an outer circumference of the roll core and providing a surface texture to the roll core.