B29C70/70

ARCHITECTURAL MATERIALS HAVING INTEGRATED ENERGY STORAGE SYSTEM
20220037732 · 2022-02-03 ·

The present invention is generally directed to energy storage systems comprising manufactured architectural materials having electrical battery systems embedded therein. The manufactured materials are generally provided as architectural panels, such as panels useful for interior or exterior cladding for buildings, flooring, countertops, or stairs. The panels comprise at least one battery device or battery assembly that is over-formed by and/or bonded with the architectural material. In preferred embodiments, the panels are formed by flowing a viscous architectural material precursor around the battery device or assembly and curing the precursor so as to solidify the architectural material. The panels may be electrically connected in any number of various arrangements, which can be chosen based on the specific application for the energy storage system.

Aircraft water tank

An aircraft water tank is provided. With an aircraft water tank being suspended by a fuselage via bushes, a load applied to each of the bushes is transferred from the bush and an attachment hole to a metal plate. The load transferred to metal plate is transferred to a total of four prepreg projection portions at a section of a thick wall portion of the metal plate and transferred to a total of eight prepreg projection portions at a section of a thin wall portion.

VEHICLE COMPONENT FOR A MOTOR VEHICLE AND METHOD FOR PRODUCING A VEHICLE COMPONENT OF THIS KIND
20220032512 · 2022-02-03 ·

A vehicle component (1, 17, 31, 46, 55, 62) for a motor vehicle, with a structural component (7, 16, 30) and with a casing (2, 18, 32, 38, 56, 57, 79). The structural component (7, 16, 30) is at least partially or completely overmolded and/or embedded by casting in order to form the casing (2, 18, 32, 38, 56, 57, 79). To avoid any interruption of the casing (2, 18, 32, 38, 56, 57, 79) and/or interruption of corrosion protection in the area of the holding point (8), a holding point covering (12, 15, 39, 36, 45, 54, 61) is arranged at a holding point (8) for holding the structural component (7, 16, 30) in an injection-molding die and/or a casting mold.

Methods of forming and assembling a rotor blade using additive manufacturing processes
11427350 · 2022-08-30 · ·

A method of forming a rotor blade, including forming at least one of a partial upper skin, a partial lower skin, and a partial support network using an additive manufacturing process; and forming a first receptacle in at least a one of the partial upper skin, the partial lower skin, and the partial support network using the additive manufacturing process. The first receptacle is configured to receive of at least one of an electronic component and a mechanical component. In some embodiments, there is a method of manufacturing a rotor blade that includes forming a first locating receptacle in at least one of the upper skin, the lower skin, and the support network using the additive manufacturing process; and positioning at least one of the upper skin, the lower skin, and the support network in a desired position on a fixture based, in part, on the first locating receptacle.

Method for producing a tubular hollow body, and tubular hollow body

The invention relates to a method for producing a tubular hollow body (1) with at least three pipe openings, partly or completely consisting of plastics material. It is provided that a lost core pipe (9), which has a connection opening (13, 14) on each of its ends and has at least one docking opening (11) along its length, is produced, that the core pipe (9) is introduced into a cavity of a mold, with two non-lost core pieces (17, 18) being arranged with one of their ends (3, 4) respectively against the connection openings (13, 14) in a sealing manner and a non-lost core part (19) being arranged with one end against the docking opening (11) in a sealing manner, in that plastics material (25) is then introduced into the mold cavity to encapsulate the core pipe (9), the core pieces (17, 18) and the core part (19) and that, once the plastics material (25) has cured, the core pieces (17, 18) and the core part (19) are withdrawn from the hollow body (1) created. The invention also relates to a corresponding hollow body (1).

Method for producing a tubular hollow body, and tubular hollow body

The invention relates to a method for producing a tubular hollow body (1) with at least three pipe openings, partly or completely consisting of plastics material. It is provided that a lost core pipe (9), which has a connection opening (13, 14) on each of its ends and has at least one docking opening (11) along its length, is produced, that the core pipe (9) is introduced into a cavity of a mold, with two non-lost core pieces (17, 18) being arranged with one of their ends (3, 4) respectively against the connection openings (13, 14) in a sealing manner and a non-lost core part (19) being arranged with one end against the docking opening (11) in a sealing manner, in that plastics material (25) is then introduced into the mold cavity to encapsulate the core pipe (9), the core pieces (17, 18) and the core part (19) and that, once the plastics material (25) has cured, the core pieces (17, 18) and the core part (19) are withdrawn from the hollow body (1) created. The invention also relates to a corresponding hollow body (1).

Composite structures having embedded mechanical features
11235542 · 2022-02-01 ·

A complex-shaped, three-dimensional fiber reinforced composite structure may be formed by using counteracting pressures applied to a structural lay-up of wetted fibers with mechanical features embedded or encapsulated therein. The mechanical features may be located on or at least partially between two or more pressurizable members, which may be internally pressurized within a mold. The mechanical features may operate as bearing plates, attachment fittings, or other structural elements. Assemblies of pressurizable members, fiber plies and mechanical features may be arranged to create complex composite structures with predefined load paths, enhanced structural capability or both.

Composite structures having embedded mechanical features
11235542 · 2022-02-01 ·

A complex-shaped, three-dimensional fiber reinforced composite structure may be formed by using counteracting pressures applied to a structural lay-up of wetted fibers with mechanical features embedded or encapsulated therein. The mechanical features may be located on or at least partially between two or more pressurizable members, which may be internally pressurized within a mold. The mechanical features may operate as bearing plates, attachment fittings, or other structural elements. Assemblies of pressurizable members, fiber plies and mechanical features may be arranged to create complex composite structures with predefined load paths, enhanced structural capability or both.

Fiber composite member and method for producing a fiber composite member

A fiber composite member includes an elongate main member and a fastening portion disposed at an end of the elongate main member, the fastening portion has a fastening opening for fastening the fiber composite member to a neighboring part. A reinforcement fiber bundle, which forms a fiber reinforcement of both the elongate main member and the fastening portion, has a first reinforcement fiber and a second reinforcement fiber which run substantially mutually parallel in a region of the elongate main member. A respective part of the first reinforcement fiber and the second reinforcement fiber in a transition region between the elongate main member and the fastening portion depart from a bundle profile in the region of the elongate main member and the respective parts of the first and second reinforcement fibers intersect with one another in the transition region.

Fiber composite member and method for producing a fiber composite member

A fiber composite member includes an elongate main member and a fastening portion disposed at an end of the elongate main member, the fastening portion has a fastening opening for fastening the fiber composite member to a neighboring part. A reinforcement fiber bundle, which forms a fiber reinforcement of both the elongate main member and the fastening portion, has a first reinforcement fiber and a second reinforcement fiber which run substantially mutually parallel in a region of the elongate main member. A respective part of the first reinforcement fiber and the second reinforcement fiber in a transition region between the elongate main member and the fastening portion depart from a bundle profile in the region of the elongate main member and the respective parts of the first and second reinforcement fibers intersect with one another in the transition region.