A method for forming a three-dimensional object uses a three-dimensional object printer to form a printed part and an injection molding system is used to form a molded part that adjoins the printed part and completes the three-dimensional object formation. The method includes operating an ejector head of a three-dimensional object printer to eject drops of material onto a platen to form the printed part, operating an actuator to move the printed part from the platen to a cavity of an injection mold of an injection molding system, and operating injectors of the injection molding system to inject material into the cavity of the injection mold to form the molded part that adjoins the printed part to form the three-dimensional object.

A method for forming a three-dimensional object uses a three-dimensional object printer to form a printed part and an injection molding system is used to form a molded part that adjoins the printed part and completes the three-dimensional object formation. The method includes operating an ejector head of a three-dimensional object printer to eject drops of material onto a platen to form the printed part, operating an actuator to move the printed part from the platen to a cavity of an injection mold of an injection molding system, and operating injectors of the injection molding system to inject material into the cavity of the injection mold to form the molded part that adjoins the printed part to form the three-dimensional object.

A method of making a composite panel configured for use with a flooring assembly of a trailer includes providing a wood substrate, making an uncured fiber-reinforced coating, and applying the uncured fiber-reinforced coating onto a surface of the wood substrate. The method further includes curing the uncured fiber-reinforced coating after applying the uncured fiber-reinforced coating onto the surface of the wood substrate.

A method of making a composite panel configured for use with a flooring assembly of a trailer includes providing a wood substrate, making an uncured fiber-reinforced coating, and applying the uncured fiber-reinforced coating onto a surface of the wood substrate. The method further includes curing the uncured fiber-reinforced coating after applying the uncured fiber-reinforced coating onto the surface of the wood substrate.

A vehicle seating system may include a seat part having a trim material positioned over a base material. A method for producing the seating system may include configuring an attachment arrangement to have an adhesive material and a non-adhesive material bonded to the adhesive material. The method may also include molding the base material onto the non-adhesive material such that a surface of the adhesive material faces outward away from the base material. The trim material may be disposed over the base material such that a back side of the trim material is adhered to the adhesive material.

An object of the present invention is to provide a laminated member for decoration that can be molded into a complicated shape and has a superior hardcoating property. The present invention relates to a laminated member for decoration having a protective film, a coating layer and a resin substrate, wherein the surface roughness Rz(a) of the adhesive layer of the protective film on the side where the coating layer is located and the surface roughness Rz(b) of the coating layer of an unheated sample formed by peeling the protective layer, the surface roughness being taken on the side opposite from the resin substrate, define Rz(b)/Rz(a)×100 having a prescribed relationship; the surface roughness Rz(b) and the surface roughness Rz(bh) of the coating layer of a heated sample prepared by heating the unheated sample under a prescribed condition, the surface roughness being taken on the side opposite from the resin substrate, satisfy at least one of Formulas (2) and (3) below:

0%≤Rz(bh)/Rz(b)×100<30%  (2), and

0≤Rz(bh)≤Rz(b)<0.5 μm  (3);

and the unreacted (meth)acryloyl groups of the coating layer of the heated sample irradiated with a prescribed amount of active energy rays have disappeared 10 to 100% as compared with the coating layer of the unheated sample.

An object of the present invention is to provide a laminated member for decoration that can be molded into a complicated shape and has a superior hardcoating property. The present invention relates to a laminated member for decoration having a protective film, a coating layer and a resin substrate, wherein the surface roughness Rz(a) of the adhesive layer of the protective film on the side where the coating layer is located and the surface roughness Rz(b) of the coating layer of an unheated sample formed by peeling the protective layer, the surface roughness being taken on the side opposite from the resin substrate, define Rz(b)/Rz(a)×100 having a prescribed relationship; the surface roughness Rz(b) and the surface roughness Rz(bh) of the coating layer of a heated sample prepared by heating the unheated sample under a prescribed condition, the surface roughness being taken on the side opposite from the resin substrate, satisfy at least one of Formulas (2) and (3) below:

0%≤Rz(bh)/Rz(b)×100<30%  (2), and

0≤Rz(bh)≤Rz(b)<0.5 μm  (3);

and the unreacted (meth)acryloyl groups of the coating layer of the heated sample irradiated with a prescribed amount of active energy rays have disappeared 10 to 100% as compared with the coating layer of the unheated sample.

A three-dimensional electronic, biological, chemical, thermal management, or electromechanical apparatus and method thereof. One or more layers of a three-dimensional structure are deposited on a substrate. The three-dimensional structure is configured to include one or more internal cavities using, an extrusion-based additive manufacturing system enhanced with a range of secondary embedding processes. The three-dimensional structure includes one or more structural integrated metal objects spanning the one or more of the internal cavities of the three-dimensional structure for enhanced electromagnetic properties and bonded between two or more other metal objects located at the same layer or different layers of the three-dimensional structure.

Briefly, the present disclosure provides a film, tape or outer layer of a composite part comprising: a) at least one layer comprising a crosslinked polymer selected from the group consisting of crosslinked polyurethane, crosslinked polyurea, and crosslinked mixed polyurethane/polyurea polymer; and in some embodiments b) an adhesive layer. In some embodiments the layer additionally comprises a non-crosslinked polymer forming a semi-IPN with the crosslinked polymer. In some embodiments the non-crosslinked polymer may be selected from the group consisting of polyurethane, polyurea, and mixed polyurethane/polyurea polymer. In some embodiments the crosslinked polymer may additionally comprise an acrylate-containing component.

Briefly, the present disclosure provides a film, tape or outer layer of a composite part comprising: a) at least one layer comprising a crosslinked polymer selected from the group consisting of crosslinked polyurethane, crosslinked polyurea, and crosslinked mixed polyurethane/polyurea polymer; and in some embodiments b) an adhesive layer. In some embodiments the layer additionally comprises a non-crosslinked polymer forming a semi-IPN with the crosslinked polymer. In some embodiments the non-crosslinked polymer may be selected from the group consisting of polyurethane, polyurea, and mixed polyurethane/polyurea polymer. In some embodiments the crosslinked polymer may additionally comprise an acrylate-containing component.