A method for repairing a part made of composite material includes producing a recessed section by removing the composite material at a damaged area, producing grooves extending on the two faces of the part from edges of the recessed section, producing orifices in the part opening out into the grooves, tree-dimensional weaving of a filling part fiber preforms including a central section having a shape corresponding to the shape of the recessed section and fiber bundles extending from the central section, placing the filling preforms respectively on either face of the part with the fiber bundles in the grooves on the faces of the part and in the orifices such that the fiber bundles open out into the grooves present on the opposite face of the part, impregnating the filling fiber preforms with a precursor resin of a matrix, transforming the resin into a matrix to obtain a filling part.

A composite component system includes a base component with a first component fiber ply and a second component fiber ply and a repair insert with a first repair fiber ply and a second repair fiber ply. The base component is connected to the repair insert by an adhesive joint. The first component fiber ply has an interface surface connected to the interface surface of the first repair fiber ply by the adhesive joint. The second component fiber ply has an interface surface connected to the interface surface of the second repair fiber ply by the adhesive joint. The first component fiber ply has a fiber orientation corresponding substantially to a fiber orientation of the first repair fiber ply. The interface surface of the first repair fiber ply completely overlaps the interface surface of the first component fiber ply.

A composite component system includes a base component with a first component fiber ply and a second component fiber ply and a repair insert with a first repair fiber ply and a second repair fiber ply. The base component is connected to the repair insert by an adhesive joint. The first component fiber ply has an interface surface connected to the interface surface of the first repair fiber ply by the adhesive joint. The second component fiber ply has an interface surface connected to the interface surface of the second repair fiber ply by the adhesive joint. The first component fiber ply has a fiber orientation corresponding substantially to a fiber orientation of the first repair fiber ply. The interface surface of the first repair fiber ply completely overlaps the interface surface of the first component fiber ply.

A composite component system includes a base component with a first component fiber ply and a second component fiber ply and a repair insert with a first repair fiber ply and a second repair fiber ply. The base component is connected to the repair insert by an adhesive joint. The first component fiber ply has an interface surface connected to the interface surface of the first repair fiber ply by the adhesive joint. The second component fiber ply has an interface surface connected to the interface surface of the second repair fiber ply by the adhesive joint. The first component fiber ply has a fiber orientation corresponding substantially to a fiber orientation of the first repair fiber ply. The interface surface of the first repair fiber ply completely overlaps the interface surface of the first component fiber ply.

A composite component system includes a base component with a first component fiber ply and a second component fiber ply and a repair insert with a first repair fiber ply and a second repair fiber ply. The base component is connected to the repair insert by an adhesive joint. The first component fiber ply has an interface surface connected to the interface surface of the first repair fiber ply by the adhesive joint. The second component fiber ply has an interface surface connected to the interface surface of the second repair fiber ply by the adhesive joint. The first component fiber ply has a fiber orientation corresponding substantially to a fiber orientation of the first repair fiber ply. The interface surface of the first repair fiber ply completely overlaps the interface surface of the first component fiber ply.

A method of repairing a sandwich structure includes: removing a damaged portion of a core and a damaged portion of a first facesheet to form an open volume; filling the open volume with an ultraviolet-curable photomonomer; partially curing the ultraviolet-curable photomonomer to form a plurality of photopolymer waveguides by utilizing ultraviolet light; and arranging a replacement facesheet on the damaged portion of the first facesheet and over the photopolymer waveguides.

A method of repairing a sandwich structure includes: removing a damaged portion of a core and a damaged portion of a first facesheet to form an open volume; filling the open volume with an ultraviolet-curable photomonomer; partially curing the ultraviolet-curable photomonomer to form a plurality of photopolymer waveguides by utilizing ultraviolet light; and arranging a replacement facesheet on the damaged portion of the first facesheet and over the photopolymer waveguides.

A method for repairing composite components includes installing a plug within a feature defined by a composite component, with the plug being formed from one or more neutral materials. Furthermore, the method includes infiltrating the composite component with an infiltrant to densify a repair region of the composite component, with the plug blocking a flow of the infiltrant into the feature. Moreover, after infiltrating the composite component, the method includes removing the plug from the feature.

A method for repairing composite components includes installing a plug within a feature defined by a composite component, with the plug being formed from one or more neutral materials. Furthermore, the method includes infiltrating the composite component with an infiltrant to densify a repair region of the composite component, with the plug blocking a flow of the infiltrant into the feature. Moreover, after infiltrating the composite component, the method includes removing the plug from the feature.

This invention discloses a technique for replenishing the level of sealant in self-sealing tires at the time that a puncture in the tire is being repaired or when the tire is being recapped. This technique provides the tire with its original level of self-sealing capabilities and will enhance the possibility of the tire remaining in service until it can be conveniently repaired. This method involves (1) injecting a liquid sealant formulation into the sealant layer of a self-sealing tire through at least one puncture hole therein, and (2) sealing the hole or holes in the supporting carcass and the innerliner of the tire. The sealant utilized is typically liquid polyisobutylene having a weight average molecular weight of 25,000 to 200,000. The sealant formulation used can optionally also contain a colorant or a pigment.